Ivanovo silicate plant. Brick factories and manufacturers of building bricks Position in the industry

One of the oldest and most reliable partners of Vector Group of Companies is the Ivanovo silicate plant, or, as it is officially called, Ivsilikat LLC.

This enterprise is characterized by a serious attitude to the fulfillment of its obligations, a professional approach to cooperation and, most importantly, the impeccable quality of its products.

We offer our customers the best and most popular samples of products such as silicate bricks and gas silicate blocks.

Ivsilikat LLC: a reliable veteran of the industry

Ivanovo silicate plant is one of the oldest enterprises in the country for the production of building materials. It was built in the early 30s of the 20th century, and to this day remains the only one in Ivanovo region a plant for the production of gas silicate products and silicate bricks.

Currently productive capacity The enterprise allows him to provide building materials not only for the entire region, but also for many neighboring regions.

Thus, the impeccable quality indicators of silicate and gas silicate products of the plant are explained by the use of efficient equipment and high-grade raw material base. As for the affordable cost, this parameter is associated with maximum optimization. production process and close proximity to sources of raw materials. All this is complemented by qualified personnel and a developed dealer network, of which our company has become one of the representatives.

Products of Ivsilikat LLC

The main directions of production of the Ivanovo enterprise are gas silicate blocks of various strengths and sizes, as well as solid and hollow silicate bricks of single and one and a half formats.

Priority in this situation for our customers are the gas silicate blocks Ivsilicate.

The popularity of this product is due to its important properties, such as:

• high dimensional accuracy, achieved through the automation of production. This parameter, along with the light weight of the material, contributes to a significant simplification of the construction process and a reduction in the time spent on it.
• Strength and durability,
• Frost resistance, minimal water absorption, high vapor permeability and low thermal conductivity. The combination of these indicators guarantees the creation of the most comfortable and favorable environment in the premises, and also allows you to significantly reduce the cost of air conditioning and heating.
• Zero ignition factor, which provides the opportunity to purchase Ivsilicate aerated concrete blocks in bulk for the construction of facilities with a high degree of fire hazard.
• Ecological purity of the material.

The dynamics of brick production in Russia and changes in the structure of the location of production across the territory serve as an objective indicator of the state of the construction industry, because. the main part of the products of brick factories is used in civil (housing) construction. This feature was noted by the economist V.V. Leontiev, including the production of industrial and building materials in the group of indicators of the state of the economy of any state, along with the production / consumption of electricity, bread, ferrous metals and the volume of freight and passenger traffic. The share of mineral building and silicate bricks in the total production of industrial building materials ranges from 50...70% depending on the location and direction of the region's development.

Products

The product range is divided into two main groups: mineral and silicate bricks. Mineral brick, depending on the composition and purpose, is divided into building, acid-resistant and refractory. The variety of nomenclature positions of building bricks (mineral and silicate) is due to the variety of technological solutions and use cases.

The main technical indicator of brick properties is strength, which is denoted by the letter "M", measured in kgf / sq. see Other indicators (frost resistance, moisture resistance, etc.) are derived from strength and depend on production technology and raw materials.

Basic technological processes

Technological processes for the production of mineral and silicate bricks differ significantly in terms of energy consumption. In addition, transport costs for the delivery of raw materials are of great importance.

Technological process for the manufacture of mineral bricks:

• Preparation of raw materials.
• Forming (tape with cutting or pressing).
• Drying in ovens or in the air.
• Burning.
• Package.

The technology for the production of mineral bricks, especially in terms of firing, is based on preliminary experimental and technological development of modes, because structure and chemical composition clay may vary when supplied from different deposits. The technology for preparing raw materials may also vary depending on the time of year (soaking or freezing). The addition of deoxidizers and other impurities (sawdust, straw, sludge, etc.) change the mechanical and consumer properties in a wide range. The cost of drying and roasting energy (gas or oil, electricity) is over 18% of the cost of a unit of production.

Technological process for the manufacture of silicate bricks:

• Preparation of raw materials (preparation of a semi-dry mixture of lime and sand with additives).
• Pressing (the pressing force determines the strength characteristics).
• Heating in an environment of water vapor under pressure (steaming).
• Drying (ripening) in air or tunnel ovens.
• Package.

Plants for the production of sand-lime bricks, as a rule, are part of enterprises for the production of concrete, which makes it possible to bring one of the elements of the raw material (quicklime) closer to the place of production and reduce transportation costs. Sand is quite common in Russia and does not require special conditions for extraction, transportation and preparation. In addition, the composition of silicate brick may include waste (sludge) from concrete production, metallurgical enterprises and ash from thermal power plants. These factors determined its lower cost in comparison with mineral bricks.

Position in the industry

The structure of the placement of brick factories in the territories was formed on the basis of two equally important factors:

• The need of the territory for building materials.
• Proximity to the resource base.

The combined effect of these factors determined the location and productivity of factories in Russia (economic districts):

• Central - 21% of the total production of bricks of all types;
• Volga - 16.4%;
• Ural - 14.6%;
• North Caucasian - 12.2%;
• Volga-Vyatka, Central Black Earth, West Siberian - 7 ... 8%;
• Northwestern - 5.2%;
• East Siberian, Northern and Far Eastern - 1 ... 3%.

The peak of production falls at the beginning of the 90s of the last century (23.4 billion pieces of conditional bricks in 1995), as well as the peak of modernization of production (about 900 enterprises). Currently, there are about 1200 enterprises. The age of fixed assets is 54 years. The disposal of fixed assets is 1.7% per year, with a 1.1% renewal. The volume of output for the last 5 years fluctuates in the range of 9...13 billion pieces. in year.

Industry outlook

The needs of the builders of the European part of the Russian Federation are provided almost in full. Capacity utilization is 70...85%, but transportation of products over a distance of more than 500 km "eats" all possible wholesale discounts and makes products expensive. For example, in Siberia, the cost of imported bricks increases: wholesale 150...170%, retail 180...200%, not to mention Far East, where 80 ... 85% of bricks and wall materials are imported or imported. At the same time, the construction of new production facilities of sufficient capacity is beyond the power of the regions without the participation of big capital and the state.

The product can be purchased at retail. We will be glad to see you on our trading platform by the address:
settlement of Chemburka, Shosseynaya st. 21 a, tel: 8-989-26-00-626

Another reason to buy from us- in addition to the factory price, favorable delivery and related products by the same machine -
discount card for further purchases: floor slabs, roofing, facing bricks and other materials. Will be delivered with the order.

Silicate is an artificial stone correct form. An environmentally friendly building material formed from mineral raw materials (sand and lime), acquiring properties similar to stone under the influence of saturated water vapor and high pressure.

Brick made of silicate material is made by pressing a moistened mixture of silicate materials (sand) and lime with and without pigments, followed by hardening under the action of saturated steam in autoclaves.

At present, such a brick in Russia is equivalent in importance to ceramic.

silicate brick used along with ceramic for laying stone and reinforced stone external and internal structures in the ground part of buildings with normal and wet operating conditions in accordance with building codes and regulations.

The undoubted advantage of silicate brick are its correct geometric dimensions, as well as increased soundproofing characteristics, which is of no small importance in the construction of inter-apartment and interior wall fencing.

Not allowed it should only be used for laying foundations and plinths of buildings below the waterproofing layer exposed to groundwater and wastewater. It should be noted that these restrictions also apply to semi-dry pressed ceramic bricks and hollow ceramic bricks. Also, such a brick is not used for laying furnaces and pipes, because. it cannot withstand prolonged exposure to high temperatures.

Allowed to use for walls of buildings with a wet mode of operation (baths, laundries, steam room) with the use of special measures to protect walls from moisture. In these structures, it is necessary to use a brick of increased frost resistance F50.

Brand of full-bodied bricks produced by OAO Silikat, 150-200. Not all ceramic brick factories can boast of products with such high rates.

Silicate brick color:

Characteristics of silicate brick:

Silicate brick belongs to the category of artificial building materials, that is, made from synthetic components. Silicate is the mixture from which this type of brick is made. It consists of lime and sand. Silicate brick has high environmental friendliness, strength, excellent sound insulation, frost resistance, resistance to influence external environment. A wide range allows the use of silicate bricks for different kind works and select it according to the color scheme.