Knitting nets for vegetables. A simple business in the production of vegetable nets

In Russia, it is customary to use a net for storing and transporting vegetables. The grid cannot be compared with packages or bags, since air enters through the perforated holes inside it. The vegetables stay fresh. When a customer comes for a product, he can easily assess the condition of the products in the grid. This container is really in demand, so it makes sense to open own production vegetable net.

How to start the production of vegetable net?

Plastic is used to make the stack. The manufacturer has the right to choose suitable raw materials depending on convenience and finances. Materials from which you can make a vegetable grid:

plastic waste;
HDPE granules.

Granules are sold at a price of 30 to 50 rubles per kilogram. To minimize costs, you can open a plastic collection point. Thus, the entrepreneur will spend less money on the purchase and transportation of raw materials. But that will add to the worries. It will be necessary to control the work of collection points, to sort waste.

vegetable net production technology for sale

The production process is as follows, if plastic waste is used as a raw material.

The first stage is processing plastic waste . The material can be plastic boxes for shampoos, containers, bottles. All this is crushed to fine crumbs and mixed. After that, a dye is added to the resulting mixture.

The second stage is the formation of a PVD thread. This process takes place with the help of an extruder capable of making a large film of polymers. The device stretches the thread to a certain thickness, after which the entire canvas dissolves into threads.

The third stage is winding the bobbins. Thin polymer threads are wound onto bobbins using a winding machine. The technical device is placed together with the extruder on one line.

The fourth stage - knitting fabric on a loom. There are usually more than five such machines in one enterprise. Before using the machine, the worker sets the size of the finished canvas. AT common process the loom knits the strings inside the mesh. The result is that the rolls are connected.

Fifth stage - cutting grids. To do this, use a special machine that cuts the canvas. Before sale, mesh bags are packed using a hydraulic packer.

What space and equipment will be needed?

The area of the room where the mesh manufacturing process will take place depends on the capacity of the production line. Thus, the smallest line produces three million nets per year. It will require a room with an area of at least 500 square meters. meters. More powerful equipment is capable of producing up to 20 million meshes per year. Such a powerful vegetable netting equipment needs a lot of space. In the production hall, it is necessary to install a cold water supply, which is necessary for the extruder.

The management of the plant must take care of safety. The area is subject to inspections by the fire and construction services. The inspectors will pay attention to the compliance of the plant with the norms for the construction of industrial production.

These characteristics include:

Installation of a protective gap 50 meters wide between the working and residential areas;
Compliance with the rules for designing ceilings, which must be at least 3.5 meters in the workshop;
The presence of a ventilation system throughout the production area. If it is not there, then the windows and sashes of the bindings in the workshop should open. The air entering through the holes must go down if it is warm outside. And when it's cold, the air must go up.
Compliance with the norms of the layout of the factory premises.

GOST, established by the fire service, must be observed in the shops. Managers should consider where emergency exits will be located. If the plant has freight elevators, then the workshops may not be located on the first floor. In factories of this kind, the floor is made of concrete, and then ceramic tiles are laid on top. This makes it smooth and non-slip.

When there is not enough light in the workshops (illuminance factor is less than 0.1%), set additional lamps that emit ultraviolet light. They are selected in accordance with the norms prescribed in the rules of construction. Most often chosen fluorescent lamps with reflectors. To prevent bright rays from entering the room, blinds or curtains are hung on the windows.

The Relevance of the Mesh Production Business

This container is perfect for storing and transporting vegetables and fruits. For wholesalers, it's easy. irreplaceable thing. The following options make the grid attractive to use:

preserves the freshness of products;
self-ventilation occurs inside the mesh, which is ensured by the mesh structure of the bag;
vegetables and fruits in the net are kept clean, as dirt and sand spill out through holes;
packaging provides products with long-term storage, especially if the contents are stored in a cool place;
grids are marked and sorted, as they are divided by color scheme(red, purple, yellow, green, orange, blue);
when the products are rotten inside the container, the mesh itself does not deteriorate;
mesh sizes may vary depending on the needs of the manufacturer or the buyer.

Mesh bags are reusable. They can also be used as garbage bags, unnecessary things.

The size of the grid determines the amount of goods that can be placed there. The smallest holds about 3 kg, and the largest - up to 50 kg.

How much money do you need to start a business

Before drawing up a business plan, you need to assess the position of this type of activity in the market. According to statistics, competition in this area is low. To open an enterprise, you will need managerial, communication skills, and most importantly, determination.

To organize a business, you need large sum– from 1,600,000 rubles. If the entrepreneur decides to buy more advanced equipment, then the amount will be much higher - from 2,600,000 rubles. Despite the large initial investment, a competent businessman will be able to bring his business to the market and develop it. With an experienced manager, the business will pay off within two years, and the monthly income of the entrepreneur will be at least 100 thousand rubles.

Entrepreneurs often buy mesh bags in China and then sell them in Russia. This is due to the fact that the prices for the equipment are set too high. But in recent times domestic manufacturers of lines used for the production of nets for vegetables increased the volume of goods and reached a good position in the sale of technical equipment. This contributed to the development of business in this segment (the production of vegetable nets).

What profit will the organizer of the production of vegetable nets receive?

Each novice entrepreneur, analyzing the advantages and disadvantages of the business he plans to do, first of all, tries to find the answer to the question of how much money his company will bring. This economic indicator depends on the following factors:

netting costs;
production capacity of the equipment;
monthly sales of finished products;
competitiveness and quality of your products.

Based on the average performance of an enterprise that specializes in the production of vegetable nets, then the following data can be used to determine the size of the company's profit:

the cost of production of one mesh - 2.5 rubles.
the cost of finished products - 3-5 rubles.
the maximum monthly volume of manufactured products is 250 thousand meshes.

Based on the data presented, it is not difficult to conclude that the minimum profit of the organizer of this direction commercial activities will be at the level of - 80-100 thousand rubles: (3 rubles - 2.5 rubles) * 250 thousand products \u003d 125 thousand rubles. From this amount we subtract taxes and costs that are not included in the cost, and we get - 80-100 thousand rubles. If you have a good customer base and work on the assortment, then you can earn several times more - 250-750 thousand rubles.

Documents that are needed to resolve all organizational issues

Before you start solving production issues, you need to register an LLC or IP in tax office, Rosstat, as well as relevant funds (medical, social and pension insurance). To do this, you need to prepare a standard set of documents (applications, copies of passports and TIN), pay the state fee, and also choose OKVED codes(suitable in this case) OKVED 13.94) and the tax regime. To draw up documents for an LLC, it is additionally necessary to form an authorized capital and resolve the issue with a legal address.

Next important point associated with obtaining permits from the fire inspectorate and Rospotrebnadzor. Representatives public institutions, before issuing these papers, they must check how your production complies with sanitary and fire safety standards.

Note! For the production of vegetable nets no need to issue additional permits or waste time obtaining licenses.

Tax regime

The choice of tax regime for your activities must be made even before registering a business with the Federal Tax Service. For the operation of a small workshop that manufactures products, focusing on the local market, it is quite enough to choose a simplified taxation system. When you write an application, do not forget to indicate the method for calculating the amount of taxes:

6% of income.
15% of revenue.

Representatives of large businesses, this mode is not suitable for many criteria. Therefore, they can immediately start looking for an accountant who will organize perfect accounting and provide a minimum burden on the budget of a company operating on a common basis.

In the kitchen, our person will always find two eternal problems: where to put the bag with bags and what to do with the numerous "string bags" for vegetables. We talked about the fight against packages quite recently. And today we’ll show you a useful and easy way to recycle fruit nets. And at the same time stock up on sponges for washing dishes.

Eating vegetables and fruits is good, tasty and simply necessary. But to confidently accumulate mesh “string bags”, in which utilities are packaged in supermarkets, is somehow not very good. Seriously, do you really plan to use them for something? Although, as it turned out, even a rough "grid" can be found useful application. For example, turn it into a sponge for washing dishes, which can easily cope even with soot and traces of grease!

You will need:
1. Mesh packaging for vegetables and fruits (the more, the better);
2. Scissors;
3. Needle and strong thread;
4. 5 minutes of free time

Step 1

Cut all the grids into approximately the same pieces. They don't have to be even and equal. But, the brighter and more contrasting the colors, the more fun and prettier the final result. And from the largest "string bag" cut off the top to get a rectangular bag.

Step 2 and 3

Now place all the small pieces inside the mesh bag. If desired, you can additionally wrap them in another contrasting mesh. So the sponge will work even better, and look prettier. Now it's up to the small: just sew the edges of the bag with a dense thread.

Step 4

Sponge-effective "scrub" for your dishes is ready! But if you want variety, you can make another one - round shape. To do this, simply push the edges of the rectangular version inward and secure with thread.

Vegetable mesh is a type of packaging that is in demand in Russia and is in high demand everywhere. Such bags are used by farmers and industrial enterprises to pack products - this way they are stored longer, and each buyer can visually evaluate the freshness of the packaged goods. And since there is such a high demand for products, why not open your own production of nets for vegetables and fruits? And although the investments in the business are quite impressive, they, with the competent policy of the entrepreneur, will quickly pay off. What points should be disclosed when drawing up a business plan for a future enterprise?

Our business valuation:

Starting investments - from 1600000 rubles.

Market saturation is average.

The complexity of starting a business is 6/10.

Is it possible to offer a wide range of products to customers?

Even such simple products can be obtained in different versions, offering customers a larger assortment. Modern equipment is multifunctional and allows you to change the composition of raw materials in order to obtain products of different colors (red, blue, green, purple) at the output. And depending on the knitting method, the “pattern” of the product may also change. Also, the mesh bag for vegetables has a different load capacity - 2.5-50 kg.

The competition in this niche is not very strong yet, but an entrepreneur should still think about organizing a mini plant for the production of vegetable nets, not only mass-producing finished products, but also working for specific wholesale customers, selling them that product (by color and size) required by topics to perform specific tasks.

Purchase of the necessary raw materials

Even before the line is established, it is necessary to find reliable suppliers of quality raw materials. Vegetable mesh for packing and packing vegetables is made on the basis of plastic. And here the entrepreneur can choose one of the possible options:

finished HDPE granules,

The average cost of pellets ready for processing is ≈30-50 rubles/kg.

If possible, it is better to organize waste plastic collection points around the city and at the enterprise itself. Such production is more profitable from a financial point of view - there is no need to spend money on the regular purchase and delivery of components. But the labor costs here are a little more than when using ready-made raw materials - you need to sort the waste, regularly monitor the collection points.

Mesh bag manufacturing technology

The production of vegetable nets as a business is also beneficial in the sense that the technology for manufacturing finished products is simple - the main operations here are carried out using special equipment.

The mesh sleeve is obtained like this:

Dosing of raw materials and mixing it with the dye.
Obtaining a thread with its subsequent winding on large bobbins.
Obtaining a woven fabric.
Cutting a single web into separate meshes.
Packaging of finished products.

Technical equipment of the production workshop

The next thing the entrepreneur has to take care of is to buy equipment for the production of vegetable nets. It is necessary to choose equipment based on their planned sales volumes of finished products. And depending on the productivity of the machines, their cost in the market will also change.

Vegetable net production line

A fully equipped and ready-to-work line for the production of vegetable nets includes the following names of machines and devices:

dispenser mixer,
extruder,
looms,
cutting machine,
packing press.

It is hardly worth it for a small enterprise to purchase a high-power line - equipment of low or medium productivity is suitable here. So you don’t have to spend a lot of money on equipping the workshop, and finished products will not stay in warehouses waiting for their buyer. The price of equipment for the production of vegetable nets of average capacity of 15-20 million nets annually is ≈1,200,000-1,800,000 rubles.

To place everything in the shop necessary equipment and to provide warehouses and rooms for staff here, a room with an area of 400-1000 m 2 will be required. Electricity, water and sewerage should be brought here. To save on rent, you can rent a building somewhere on the outskirts of the village.

How profitable is the business?

The grid for potatoes is in great demand, and therefore, we can expect a quick payback of the enterprise. The specific terms will depend on the investments made in the business. To buy a machine for the production of vegetable nets, prepare a room for work and stock up on raw materials, you will need at least 1,800,000 rubles.

As for profit, the calculations can be based on the following data. The wholesale price of 1 mesh is 2-5 rubles. At the same time, its cost is 1-3 rubles / piece.

Sometimes a person does not even notice how often they use a vegetable net for packing and packing vegetables. It has one very important advantage over various bags and packages: the hole structure of the mesh fabric perfectly passes air, which prevents spoilage of vegetables, they keep a fresh look for a very long time. If the store stores vegetable goods in nets, then the buyer immediately sees its condition and quality. In addition, the nets are very light, almost weightless; when weighing goods in the net, there is no need to subtract their weight from the result obtained. All of the above properties of mesh containers are quite sufficient for modern entrepreneurs to think about how to open the production of mesh for vegetables and fruits in Russia. And such a thing is quite accessible even to a novice businessman! It does not require large investments, since the production technology itself is simple, and the amount of raw materials, even for a medium-sized enterprise, is very small.

How to start a business?

Almost like any production, the vegetable net business starts with raw materials, and the raw material for the production of nets for vegetables is plastic. Depending on the financial capabilities, the entrepreneur chooses the material that suits him: ready-made HDPE granules or plastic waste. The cost of one kilogram of granules is about 50 rubles, but if you start collecting and processing plastic waste, then the raw materials for making nets will be almost an order of magnitude cheaper.

By opening a plastic waste collection point, an entrepreneur will be able to significantly save both on the cost of raw materials for his production and on its delivery from the manufacturer to his workshop. You can’t just throw off the other side of the scale the worries and various minor problems that will inevitably arise when harvesting raw materials from waste. It will be necessary to organize a collection point for raw materials, to sort the collected waste and simply to monitor the work of the created additional structure, to control its activities.

Manufacturing technology of plastic meshes

If you open a mini-factory for the production of vegetable nets and use plastic waste in production, then technological process, painted by its individual stages, looks like this:

Recycling of plastic waste in the form of bottles from various flavors and perfumes, bottles and various containers. Then everything is crushed on the machine to a crumbly state and thoroughly mixed. Dyes are introduced into the resulting homogeneous mixture.
The formation of a filament type of LDPE occurs in an extruder designed to produce a polymer film. The colored crushed mass is poured into the receiving hopper of the extruder and melted, the machine forms a film from it. First, the resulting film is stretched to the desired thickness, and then the resulting tape material is divided into individual threads.
The filament polymer is wound onto bobbins by a winding machine, which is always located next to the extruder.
From the thread base, mesh fabric is knitted on a special machine. A medium-sized enterprise can have up to five of these machines. The dimensions of the required canvas are set in advance in the hardware settings. While knitting a solid mesh sleeve, ties are tied in advance into its weaving.
This is the last stage of the technology, when, with the help of special packaging equipment, a continuous woven sleeve is cut into mesh bags for vegetables. The products are then pressed into a compact and dense block of finished products.

Ready-made blocks are convenient for selling vegetable nets in bulk, since there is no need to recalculate the number of products sold to the customer. After all, the number of grids in the block is set by the settings of the packaging machine.

Production room and equipment

When renting a room for a workshop for knitting nets, the capacity of the equipment to be used should be taken into account. The smallest line for the production of vegetable mesh is capable of producing up to three million finished high-quality products in a year. In order to conveniently locate it indoors, an area of at least 500 square meters is required. meters. If you buy equipment for the production of vegetable nets with an annual capacity of up to 20 million pieces, then you will need much more space for its placement. The price of equipment of this format will be very high, but with intensive work of the enterprise, the payback period for start-up costs usually does not exceed two years.

This must be taken into account! The founder of the enterprise will have to seriously take care of the safety of his production. After all, the material from which the products will be made is highly combustible. The production facility will be repeatedly inspected for fire safety. There will also be inspections by construction departments for compliance of the premises and equipment with standards for industrial buildings and structures.

In addition, the workshop must be provided with water supply, since the extruder uses in its work cold water.

The main requirements of inspecting organizations include the following parameters of the workshop premises:

between the border of the enterprise and the courtyards of residential buildings there must be a protective zone of at least 50 meters;
according to the rules for designing floors of industrial buildings, the distance from floor to ceiling should be at least 3.5 meters;
active ventilation should operate in the room, and in the absence of such, it is necessary to equip opening window sashes, thereby ensuring air exchange between the workshop and the external environment;
the structure of the premises must comply with the standards for the layout of industrial premises.

In the shops where there are working machines for the production of vegetable nets, fire safety GOSTs established by the supervisory organization must be strictly observed. There should be well-designed evacuation exits for personnel, and an evacuation plan certified by the administration should be posted in a visible place. In a building equipped with elevators, production areas should be located on the ground floor. The floor of the room must be filled with concrete, and ceramic tiles are laid on top of it. In this way, you can ensure its horizontality and make it non-slippery.

Profit from the production of vegetable nets

Every businessman, even at the stage of planning his own business, is primarily interested in the question of what monthly profit a business can bring him. The situation is similar in the production of nets for potatoes and other vegetables.

Let's determine what factors determine the economic performance of this business:

costs for all consumables, payments and wages employees;
power of machine tools employed in production;
volumes of goods sold per month;
product quality and competitive environment.

With a cost of 2.5 rubles, the price of a vegetable net when selling is usually at least 3-5 rubles. If a medium-sized enterprise produces at least 250,000 nets per month, then the average monthly income will be about 500,000 rubles. To make an estimate of net income, you need to subtract all expenses for the same month of work and tax payments from this amount. As a result, net profit should be at least 140,000 rubles per month. With reliable wholesale buyers and a constant expansion of the product range, the net profit figure can be doubled or tripled. The monthly profit of such an enterprise may well cross the line of 500,000 rubles. Of course, if you work hard, analyze and think.