Processing car tires into crumbs. Tire recycling as a business

Tire recycling plant is an enterprise engaged in the production large quantity new materials and products from rubber waste. The operation of such plants ensures environmental protection from the negative consequences of storing tires in landfills. Setting up a tire recycling business has economic and environmental benefits.

The purpose of a tire recycling plant is to produce secondary raw materials from waste for sale to enterprises engaged in the manufacture of new rubber-containing products. Of course, the main goal of the managers of such factories is to make a profit in a business with low competition and the availability of cheap raw material base. However, tire and tire plants also perform a very important environmental function, which is to prevent negative impact on natural environment irrationally disposed rubber waste. The importance of creating rubber processing plants can be confirmed by a list of compounds that end up in landfills when tires burn. environment.

When burning rubber products, the following is released:

phenanthrene;
naphthalene, which has a mutagenic effect;
biphenyl;
benzopyrene;
fluorene and a number of other carcinogenic substances belonging to hazard classes I and II.

Thus, the purpose of tire and tire recycling plants is to create a profitable business (with the right management) and protect our environment to create better living conditions.

The principle of operation of the plant

In order for a tire recycling plant to be profitable, a certain operating principle must be followed. An enterprise equipped with equipment must make maximum use of its production capacity. To this end, the plant manager needs to ensure a stable supply of rubber feedstock in sufficient quantities. Sources of raw materials can be car services, landfills with household and industrial waste, motor transport enterprises, bus and trolleybus depots. In addition, old tires can be accepted from the population by organizing mobile or stationary waste collection points.

After collecting the raw materials, they are directly processed, the methods of which determine the final product. The main directions of the enterprises: pyrolysis of rubber-containing products and processing of tires into crumbs.

The most important stage in the operation of the plant is the proper organization of sales of finished products. To do this, it is necessary to conclude supply agreements with wholesale buyers, construction and other enterprises.

Thus, the principle of operation of a tire recycling plant is to comply with the following chain of basic actions:

Search for sources of raw materials, collection of tires and tires.
Processing of raw materials according to different areas of low-waste (or waste-free) technology.
Finding buyers for the resulting product and marketing the product.

How to open your own mini-factory

To open a mini-tire recycling plant, you must first develop a business plan. Then, according to the drawn up plan, all stages of business organization are carried out.

Registration of an enterprise involves obtaining permits from the fire and sanitary-epidemiological services.

Important information! To open a business, an entrepreneur must obtain a license to carry out all stages of tire processing!

In addition, it is necessary to conclude agreements for the removal of generated waste and the provision of electricity to the enterprise.

After registration of all necessary documents you can start searching for a room that should be located outside settlement away from residential and recreational areas. The room should be divided into three main parts for the processing process, storage of raw materials and finished products.

The next stage is the purchase of equipment, the type of which depends on the line of business. So, for a mini-plant you can purchase a pyrolysis complex or an automated line for processing tires into crumbs (for example, “ART-300”).

After equipping the enterprise with equipment, it is necessary to form a staff of workers. A mini-factory does not require a large number of employees. It is necessary to hire several people to work on the installations, an accountant, a sales manager for finished products, sometimes a storekeeper and a driver to transport the received materials.

After all the main stages described above have been completed, as well as the collection of raw materials and the conclusion of contracts with buyers of the final products, the mini-plant for processing tires can be put into operation.

Factories in Russia

Tire recycling plants are less common in Russia than in Europe. In our country there are four large enterprises that ensure the recycling of more than 50% of rubber products from total number tires processed in Russia:

At the Volzhsky Regenerative Tire Repair Plant ( Volgograd region) all types of tires are processed, which are supplied from 1 thousand enterprises located in 33 regions of Russia. The plant specializes in the production of reclaimed material - a raw material that partially or completely replaces rubber in industry. The company also receives crumb rubber different fractions, technical plates and other rubber products. The Volzhsky plant can process 40 thousand tons of rubber-containing waste every year.
At the Chekhov Recycling Plant (Moscow Region), worn-out tires and tires are recycled to obtain reclaimed rubber technical products and crumbs. On this moment In our country, the plant is the largest in its industry. The production capacity of the enterprise is approximately 50 thousand tons of waste processed per year.
The KST Ecology enterprise (Smolensk region) produces rubber powder and crumbs of various sizes from old tires. The plant monthly produces at least 650 tons of rubber crumbs, which are used for the construction of sports facilities in Russia. The company is part of the Shinoecology association.
Tire Recycling Plant No. 1 (Vladimir Region) also produces and sells crumb rubber.

Unfortunately, today the production capacities of these enterprises are not fully used. This is due, first of all, to a poorly developed system for collecting raw materials and selling finished products. In addition, the problem of recycling tires in our country lies in the insufficient number of recycling plants themselves.

Video about one of the Russian factories, why it is important to recycle tires and what problems recyclers have in this area

How are things going with factories abroad?

As an example, consider the organization of tire recycling activities in European countries. Thus, in Europe, numerous recycling plants recycle almost 100% of all used tires, resulting in valuable technical products.

Note! In Europe, it is strictly prohibited to store car tires in landfills.

The presence of a large number of processing enterprises in European countries is associated with the model established there, the essence of which is that the producers and importers themselves car tires are responsible for their disposal. Therefore, tire manufacturers and importers have to create non-profit organizations, who bear full responsibility for all stages of tire recycling and obtaining recyclable materials from them. In addition, in Europe there is a well-developed business for processing tires and other rubber-containing products, the main goal of which is to make a profit from the sale of the resulting materials and products.

Thus, things are much better with processing plants abroad than here. Having adopted a positive experience foreign countries, it is possible in our country to create a waste-free recycling system for tires and tires in order to reduce the area of landfills with fire-hazardous rubber waste.

The following video is about the process of recycling car tires in Sweden and about the equipment used in production

The scale of landfills with rubber waste in our country is enormous. To prevent the population from breathing carcinogenic gases released when tires burn, it is necessary to create new large enterprises and mini-factories for processing worn-out rubber products. A good example European processing plants can be emulated in this matter.

In most developed countries, there is a need to recycle used car tires due to rapid growth quantities Vehicle. The problem of their disposal has become very acute for the authorities. An excellent solution to this problem is to establish a mini-enterprise for processing this material. Thanks to this, all environmental and economic issues are resolved as efficiently as possible.

Features of the production process

Establishing a mini enterprise for processing tires is considered an effective direction entrepreneurial activity, which can provide high income to its owner. However, on an industrial scale, such an industry can be very unprofitable due to high energy consumption. However, setting up a mini plant is always a profitable business.

As a rule, the technology for manufacturing crumb rubber is based on the following steps:

As a result, several types of products are obtained that are fully suitable for their subsequent sale: carbon dioxide, steel cord, fuel oil and crumb rubber itself. This method involves shredding tires mechanically. In addition, the production process uses the so-called pyrolysis method, during which the tires are treated at high temperatures.

Tire recycling equipment

Materials, product range, product sales channels

The raw materials for the production of crumb rubber are old tires that are not suitable for further use. The main product obtained from tire processing is fine crumbs.

As a rule, this material serves as the basis for the further production of roofing material, technical coatings and other products used in the construction industry.

It is recommended to start searching for sales points with organizations that are directly involved in the maintenance or operation of vehicles. The main advantage of this business is that the raw materials for the production of crumb rubber are obtained virtually free of charge. For example, the supply of tires to a plant from a tire shop.

Tire recycling equipment

We invite you to familiarize yourself with the types of equipment from the Eco Gold Standart company, which today is the leading manufacturer of tire recycling equipment on the Russian and CIS markets. The company produces two types of tire recycling lines: Eco Gold, Eco Gold Euro. Both lines are produced with a capacity of 400, 550, 700, 1400, 4000 kg per hour. However, the composition of the equipment is completely different. Let's take a closer look.

Composition of Eco Gold line equipment

Composition of Eco Gold line equipment:

machine for cutting and processing tires “Guillotine”;
hydraulic machine "DS-650";
loading conveyor - 1;
primary grinding apparatus Shredder KG - 2;
Shredder grinding apparatus - 3;
device for primary grinding - 14;
belt separator - 4;
collection cyclone - 5;
Vibrating sieve - 8;
Magnetic separator - 11;
industrial electrical equipment - 12;
Dust cyclone - 10;
metal structures and gas ducts - 13;
fans: transport and high pressure — 9;
impact crusher - 7;
vibrating sieve and dust cyclone - 6.

Composition of equipment of the Eco Gold Euro line:

Exclusively all types of equipment are fully automated and equipped with high degree protection against unexpected loads, improper operation and unstable high voltage.

Features of drawing up a business plan

Product cost and preliminary financial calculations

In order to open a mini plant for the production of crumb rubber, an entrepreneur will need to incur certain financial costs, which we propose to understand further. All data is taken as the average statistical indicators in this industry.

Registration process – up to 150 thousand rubles.
Rent – 180 thousand rubles.
Repair work and arrangement of the workshop - 150 thousand rubles.
Purchase of tanks for fuel oil – 80 thousand rubles.
Production line - about 1,500,000 million rubles.
Production tools – 200 thousand rubles.

Result: 2,260,000 million rubles.

In addition, to ensure quality production process for processing tires and tires, the plant must pay the following monthly costs:

Salary to employees is about 120 thousand rubles.
Electricity and other communication systems – 30 thousand rubles.
Costs for transportation and advertising campaign – 150 thousand rubles.

Result: 300 thousand rubles.

Revenue part

As a rule, the average price of 1 kg of crumb rubber from tires and tires is about 17 rubles. In parallel with this, one production line produces no more than 2100 tons of products per day. Consequently, the monthly income from the sale of the main product will be approximately 750 thousand rubles.

To the total amount of income should be added the amount from the sale of fuel oil - 375 thousand rubles. The total revenue will be 1,125,000 million rubles. per month, and net profit before tax will be 645 thousand rubles.

Conclusion

Making crumb rubber from tires is quite profitable business. However, immediately before launching the plant, you will need to understand a whole list of organizational issues, as well as find reliable channels for selling finished products. However, this area of activity is not without shortcomings, but at the same time it is recognized as one of the most profitable and promising.

Video: Recycling tires into crumb rubber

A business plan for the production of crumb rubber from waste tires is important, at least in that the opening of such a business allows you to reduce the amount of waste that pollutes our planet. The fact is that tires consist of a rubber mixture, and their rotting takes quite a long time. And it is very important if tires are recycled. If they are put into further production, this will allow us to avoid such large-scale pollution of the planet, at least in some way. Moreover, recycling of used items is not yet well developed in Russia. So this could be beneficial.

Analysis of the market for the production of crumb rubber from car tires

Currently being processed rubber tires is not popular enough, so it’s worth paying attention to such a business. Although there is a need for crumb rubber - some new things are made from it, nevertheless, such a business is still only gaining momentum. There are not so many tire recycling enterprises.

The problem of recycling waste tires has not been solved. According to current data, from total number of used tires in Russia, tire processing machines process only 20% of the raw materials. Global stocks of tires that have become unusable amount to about 60-80 million tons. Every year these reserves increase by 10 million tons. Tire recycling plants that currently exist simply cannot cope with such a load.

Competitiveness assessment

In Russia, recycling of used materials is, in principle, not very developed.

Approximately 60% of tire processing in Russia is divided between 4 enterprises:

Volzhsky Regenerative Tire Repair Plant, which is located in the Volgograd region;
Chekhov Recycling Plant, which is located in the Moscow region;
The company "KCT-ecology", located in the Smolensk region;
Tire recycling plant No. 1 - it is located in the Vladimir region.

Many of the existing businesses offer car owners to pay to dispose of old tires or offer recycling for free. In such situations, most car owners are in no way motivated to recycle their used tires.

Yet most of tires in Russia are not recycled and cannot be repaired.

So, as we see, opening your own business for recycling old tires is quite relevant. In addition, if you pay a certain amount of money to those who bring tires, then there will always be tires at the factory.

Tire recycling as a business: registration of activities

When registering a business, you must choose the form of business organization. To do this, it is worth understanding where you will attract investment for your business.

If you have the resources to start a business, then you can. In this case, the costs of registering a business will be quite low - this is a state duty of 800 rubles for registering a business in tax office, buying your own stamp (no more than 1000 rubles) and that’s it. But keep in mind that in case of bankruptcy, an individual entrepreneur is liable with all his property.

If you don’t have money to start a business and you need investment or a loan, ideal option will . Opening it is somewhat more difficult than opening an individual entrepreneur, but in this case, you can attract third-party investments by selling shares of the enterprise. Registering an LLC will take a little longer. You will be offered services in registering an LLC, but remember that you can register an enterprise yourself.

What documents are needed to open?

To open an enterprise, documents on registration of an individual entrepreneur or LLC are required.

At the moment, a license for tire recycling is not required - it was canceled in 2012.

Choosing a location for a room for recycling old tires

The premises must comply with the following standards:

the location of such an enterprise should not be near residential buildings. The minimum permissible distance from residential buildings is 300 meters. It is best if such an enterprise is even further away from residential buildings - the best option may be an industrial zone of the city;
the area of the room must be at least 300 square meters;
there must be a water supply in the room and a sewerage system is required;
the presence of electricity is required in the room.

Such premises can be found either somewhere in an industrial zone, on the outskirts of the city, or rented from an existing plant. After all, many factory premises are currently empty.

Necessary equipment for processing tires into crumbs

The tire processing line (plant) includes the following equipment:

device for cutting out the seat ring;
a machine that cuts the wheel into tape;
a device that cuts tapes into blanks;
the main abrasive unit is a machine for the production of crumb rubber;
vibrating sieve, which is used for rough cleaning;
magnetic separator (2 pcs);
air separator;
conveyors (3 pcs);
electrical shield;
vibrating sieve, which is used for fine cleaning;
seat ring squeezer.

Recruitment of personnel for a tire recycling plant

To work directly in production, 3-5 people will be required. Their qualifications are not required.
In addition, administrative personnel will be required: an accountant, a sales manager for crumb rubber, and a person who accepts old tires from the public.

Recruiting personnel is quite simple; for this purpose, an advertisement is posted on free portals - groups on social networks, bulletin boards.

Processing tires into crumbs: how is it done?

Let's consider the technology of processing tires into crumbs using the example of the operation of the lines “KPSh-300”, “KPSh-500”, “KPSh-1000”.

Sample financial plan

This business is quite profitable. Let's look at it in numbers.

Expenses

Preparation of documents for an enterprise – 150 thousand rubles.
Rent of production premises – 180 thousand rubles.
Repairs in production premises - 150 thousand rubles.
Fuel tanks – 80 thousand rubles.
Equipment for the production of crumb rubber – 1.5 million rubles.
Tools needed for production - 200 thousand rubles.

Total: 2,260,000 rubles

Monthly expenses

The salary of production workers is 70 thousand rubles.
Salary to office workers – 50 thousand rubles;
Electricity – 30 thousand rubles.
Transport costs – 150 thousand rubles.

Total: 300,000 rubles

Income

Income from the sale of steel cord production, as well as fuel oil and carbon per month is approximately 375,000 rubles.
Sale of crumb rubber: 17 rub./kg.

When processing 1 ton of tires, approximately 700 kg of crumbs are obtained. One plant can process at least 3 tons of tires per day - accordingly, at least 2,100 kg of crumb rubber per day is produced for sale.

Total: monthly profit is 410,700 rubles.

Monthly revenue is 110,700 rubles.

The project's payback will be 21 months.

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The number of used tires is growing at a tremendous pace. Mountains of bald tires near tire service stations create a lot of inconvenience, take up space and pollute the environment. What to do with them? But you can make money on them. Tire recycling: we will tell you how to do it and get maximum income. Not only in our country the problem of their processing has not yet been completely solved. According to statistics, only a fifth of tires in the world are recycled. In most countries, the state allocates subsidies for such processing.

Methods have now been developed to effectively recycle tires. If run correctly, a tire recycling business will help you recoup your investment within six months. At the same time, you will also help improve the environmental performance of the region.

Tire recycling can be profitable business. The tire is a source of valuable polymers. From a ton of waste tires you can get 700 kg of rubber. Fuel is produced from it Construction Materials, rubber products. But burning tires is extremely harmful to the environment and all living things. This releases 450 dangerous toxic gases and 270 kg of soot.

Recycling tires makes it possible to obtain valuable recyclable materials– crumb rubber, steel cord and liquid fuel. Crumb rubber is used in many industries: oil, chemical, mechanical engineering, and in everyday life. Rubber is used to make hydro- and heat-insulating coatings. It is used for the production of road surfaces, sleepers and rail pads. A rubber modifier is often added to asphalt. It doubles its service life. Rubber also includes hoses, shoe soles, etc.

At large factories it is difficult to obtain significant economic benefit from tire recycling. Tire recycling is a small business idea. It is enough to acquire a mini-factory for their processing.

By the way, a draft law is currently in the State Duma, according to which the manufacturer will be responsible for recycling tires. So rubber recycling can be controlled by the state.

Algorithm of actions

Step one. You need to get a license. It is mandatory if the business is based on waste recycling. Tires are considered one of the least hazardous wastes, so obtaining a license should not be too difficult. But there can still be small ones.

Step two. We need to rent space for a mini-processing plant. It is better to give preference to a place outside the city. It is better to place such an object away from the populated area. The advantage of such a place is that renting it will be much cheaper than within the city. The average rent for such an object will cost 50 thousand rubles.

Step three. To deliver raw materials and remove finished products, you will need a small truck.

Step four. Equipment. You will need to buy or lease a mini tire processing plant. This is a small collapsible complex. Its area is about 17 square meters. m. It will be able to process 5 tons per day.

When planning a mini-factory, you need to allocate areas for:

tire storage;
slicing;
product warehouse.

The plant itself is installed quite quickly - in a couple of weeks.

Step five. Staff. The plant can operate in two shifts. Each will require two people. Plus, we need staff for the removal of products and delivery of tires (a couple of people), as well as an accountant.

Recycling

Rubber recycling allows you to extract rubber from waste tires. This can be done in several ways:

Chemical. The most toxic and harmful to the environment.
Mechanical. Tires are crushed and exposed to high temperatures.

It is the second option that is now used in tire recycling. It is very popular, but more expensive. Please note that recycling tires also produces metal waste. During processing, metal cords are separated from synthetic ones.

Now the number of vehicles is constantly growing. The amount of waste, including tires, is also increasing. There are still not enough enterprises for their processing in our country. If recycling is properly organized, recycling car tires can bring enormous income.

To make tire recycling profitable, you need to think through everything. Let's take a closer look at the organization of this business. You will need vehicles, because old tires will need to be collected and brought to the warehouse. There the metal parts are removed, and the rubber goes to cutting. Tires need to be cut into small pieces. For this purpose, the mini-factory has powerful scissors. The crushed tires are poured into the hopper of the factory reactor.

Under high temperature The tires in the reactor decompose. Recycling car tires allows you to obtain a number of products at once:

liquid fuel;
residue containing carbon;
metal.

To support tire recycling, some of the gas is returned to the reactor. The rest of the gas enters a special pipe. In terms of volume, its quantity can be compared to the exhaust of a truck. The carbon residue is sifted to separate the steel cord.

After processing you will have a carbon residue, liquid fuel and steel cord. Rubber crumbs are purchased by many enterprises that manufacture rubber products. She is always in demand. Steel cord and liquid fuel are also in demand.

The peculiarity of tires is also their weight. Each one is quite heavy. Such large-scale waste becomes a good source of polymers. There are many of them even in big cities, therefore recycling of car tires will always be a popular service. The main thing is to establish the process itself and obtain all permissions.

And recycling car tires will save the environment from pollution, because tires naturally take hundreds of years to decompose.

Equipment

Recycling of rubber tires is possible in a small plant. You will need to select your equipment. An average plant can process 5 tons in 24 hours. Recycling rubber tires per day will bring about:

2 tons of liquid fuel;
0.5 tons of steel cord;
1.5 tons of solid residue with carbon;
1st ton of gas.

As you can see, recycling tires is very cost-effective. These are quite high performance indicators.

The peculiarity of this installation is that it works without interruption. It is cyclically supplied with gas released during tire processing. It must be installed in an open area.

The installation can be operated by only two people per shift. It consumes about 14.5 kW/h.

Start-up capital

An average installation costs about 1 million rubles. Shipping costs are not included here. Disposal of used tires is associated with the accumulation of fuel oil. You will need to buy tanks for it. Fuel prices change, so it is better to store fuel when they fall. We recommend selling it when prices rise. This will increase your profit.

Tanks can be purchased used. The average price for them is 20-26 thousand rubles/piece. Six or seven tanks will be enough.

You will also need warehouse equipment, overalls, and various tools. This is approximately another 100 thousand rubles. Don’t forget about rental, delivery, installation of equipment, paperwork. In general, expenses can amount to 1.5 million rubles.

Expenses

Work two shifts, 2 people each. This is a salary for four people. (10 thousand/month). Need an office for accounting. A couple of workers will be needed to supply tires and market the products. This is about 70 thousand rubles. per month for taxes, salaries and office rent.

Electricity per month approximately 10440 kW will be consumed. In total, the operation of such a mini-factory will require about 100 thousand per month.

Income

Plus of this project– the raw materials will be practically free. Sometimes you can make money even while collecting it. Large enterprises pay for the disposal of old tires, because landfills do not take them. In this case, an agreement is concluded with the company, and it pays monthly for the removal of tires. The cost of removal is about 2-3 thousand. rub.

Scrap metal can be handed in for recycling for 4 thousand rubles. per ton. A ton of carbon is accepted at 3-4 thousand rubles. All kinds of coatings are made from it.

Bottom line

According to average estimates, the total monthly income can be 370-380 thousand rubles. (fuel oil + carbon + scrap metal). Costs every month - 114,600 rubles. (salary + office rent + electricity). The payback will be about six months from the launch of the mini-plant.

Difficulties

There are not many vacant plots in big cities. There are many residential buildings around.
The distance from the mini-factory to houses should not be less than 300 m.
It will be difficult to pass the examination.
Difficulties may arise with residents of nearby neighborhoods. Many people don't want to live near a tire recycling plant.

It is better to organize such processing at a ready-made enterprise. The main thing is to find a suitable site that is inactive. But this territory already has all the approvals and permits. Try to come to an agreement with the company itself on mutually beneficial terms.

Most likely, a cleaning installation will also be required. It will prevent pollution of nature.

Another difficulty is unforeseen expenses. They may appear already during the processing process. Most likely, there will be difficulties with firefighters and environmentalists. If tanks for fuel oil are installed, it will be necessary to install a fire shield, conduct personnel training, post safety instructions, etc. Such objects always attract the attention of fire inspectors.

Prospects

How profitable is this business? It can bring good income. In a small town, at least one and a half tons of waste tires accumulate per year. There will definitely not be a shortage of tires. Having processed this amount of waste, you will get about 50 tons of fuel oil. The big advantage of such a business is that you do not need to spend money on purchasing raw materials.

It is also important to install special filters so as not to pollute the environment. Pay the fee on time to protect the environment. Then environmentalists will have no reason to find fault with you.

Food for thought

In order for tire recycling to develop, it is important that the state supports this industry. Government subsidies for such processing are practiced in many developed countries. It is important that a law is passed that increases producer responsibility. It would also be a good idea to create collection points for used tires. It would be logical if they were based in tire workshops.

Tire recycling as a business can bring good income, but you will need to spend a lot of effort, time and money. This service will always be in demand, as the number of tires is only growing.

The tire is a source of valuable polymers.