Tire recycling machine. Tire Recycling Plant

Most developed countries there was a need to recycle worn-out car tires because of rapid growth quantity Vehicle. The problem of their disposal has become very acute for the authorities. An excellent solution to this problem is the establishment of a mini-enterprise for the processing of this material. Thanks to this, all environmental and economic issues are resolved as efficiently as possible.

Features of the production process

The establishment of a mini tire recycling enterprise is considered an effective business line that can provide a high income to its owner. However, on an industrial scale, such an industry can be very unprofitable due to high energy consumption. However, the design of a mini-factory is always a profitable business.

As a rule, the rubber crumb manufacturing technology is based on the following steps:

As a result, several types of products are obtained that are fully suitable for their subsequent sale: carbon dioxide, metal cord, fuel oil and rubber crumb directly. A similar method involves grinding tires mechanically. In addition, the so-called pyrolysis method is used in the production process, during which the tires are treated with high temperatures.

Tire recycling equipment

Materials, product range, distribution channels

The raw materials for the manufacture of crumb rubber are old tires that are not suitable for their further use. The main product that is obtained as a result of the processing of tires is small crumbs.

As a rule, this material serves as the basis for the further production of roofing material, technical coatings and other products used in the construction industry.

It is recommended to start looking for sales outlets with organizations that are directly involved in the maintenance or operation of vehicles. The main advantage of this business is that the raw materials for the manufacture of crumb rubber are virtually free. For example, the supply of tires to the plant from a tire shop.

Tire recycling equipment

We offer you to get acquainted with the types of equipment from the Eco Gold Standard company, which today is the leading manufacturer of tire recycling equipment in the Russian and CIS markets. The company produces two types of tire recycling lines: Eco Gold, Eco Gold Euro. Both lines are produced with a capacity of 400, 550, 700, 1400, 4000 kg per hour. However, the composition of the equipment is completely different. Let's take a closer look.

Equipment composition of the Eco Gold line:

• machine for cutting and processing tires "Guillotine";
• hydraulic machine "DS-650";
• loading conveyor - 1;
• apparatus for primary grinding Schroeder KG - 2;
• shredding apparatus Schroeder - 3;
• device for primary grinding - 14;
• belt separator - 4;
• collection cyclone - 5;
• Vibrating sieve - 8;
• Magnetic separator - 11;
• industrial electrical equipment - 12;
• Dust cyclone - 10;
• metal structures and gas ducts - 13;
• fans: transport and high pressure – 9;
• impact crusher - 7;
• vibrating sieve and dust cyclone - 6.

Equipment composition of the Eco Gold Euro line:

Exclusively all types of equipment are fully automated, as well as equipped with a high degree protection against unexpected loads, misuse and unstable high voltage.

Features of drawing up a business plan

Production cost and preliminary financial calculations

In order to open a mini rubber crumb factory, an entrepreneur will need to incur certain financial costs, which we propose to sort out further. All data are taken as industry averages.

• Registration process - up to 150 thousand rubles.
• Rent - 180 thousand rubles.
• Repair work and arrangement of the workshop - 150 thousand rubles.
• Purchase of tanks for fuel oil - 80 thousand rubles.
• Production line - about 1,500,000 million rubles.
• Production tools - 200 thousand rubles.

Result: 2,260,000 million rubles.

In addition, in order to ensure a quality production process for the recycling of tires and tires, the plant must pay the following monthly costs:

• Salary to employees - about 120 thousand rubles.
• Electricity and other communication systems - 30 thousand rubles.
• The cost of transportation and advertising campaign - 150 thousand rubles.

Result: 300 thousand rubles.

Revenue part

As a rule, the average price of 1 kg of rubber crumb from tires and tires is about 17 rubles. In parallel with this, one production line produces no more than 2100 tons of products per day. Consequently, the monthly income from the sale of the main product will be approximately 750 thousand rubles.

To the total amount of income should be added the amount from the sale of fuel oil - 375 thousand rubles. The amount of the final revenue will be 1,125,000 million rubles. per month, and net profit before tax will be 645 thousand rubles.

Conclusion

Making crumb rubber from tires is enough profitable business. However, immediately before launching the plant, it will be necessary to sort out a whole list of organizational issues, as well as find reliable channels for the sale of finished products. However, this area of ​​activity is not without flaws, but at the same time it is recognized as one of the most profitable and promising.

Video: Recycling tires into crumb rubber

Every year, thousands of tires go to landfills and landfills, despite the fact that for an enterprising person they are free resource from which crumb rubber can be produced.

If it was needed only once, you can buy it in the right amount from manufacturers.

But where can you get crumb rubber if you need it on an ongoing basis and in large quantities?

It is worth thinking about buying your own.

However full installation is not affordable for everyone, and not everyone will be profitable such an investment. The way out is to create equipment with your own hands, and use it to produce crumb rubber from tires at home.

If you need very little raw materials, you can do without equipment at all.

This will only require scissors and cutter.

The metal cord is first removed from the tire, then it is divided into ribbons and crushed into smaller fractions to the required size.

At this point, the process is considered complete.

Material for the design of paths, flower beds or a separate playground is ready to use.

But to get more raw materials or have an income from tire recycling at home, you need the right equipment.

Tire crusher construction

Three main methods of crumb production are used:

1. Tire crushing after cooling with liquid nitrogen to -190 degrees.
2. Obtaining crumbs on industrial equipment of a full cycle with the removal and subsequent grinding of rubber.
3. Recycling using universal crushers, which you can do yourself at home.

The first two methods require large investments. Third option available to everyone who has the ability and desire to make a crusher at home.

Required units can be make it yourself in the workshop or on the production site- where there are metal-cutting machines (turning, milling) and welding machine for the manufacture of components.

If it is impossible to machine the blanks on your own and you have to order them according to your own drawings, the cost of tire recycling machines will still be several times cheaper than similar purchased units.

The main component of the tire recycling line is a shredder (rubber grinder). Let us consider in more detail the purpose of the nodes of this machine.

Unit device

The machine consists of the following main units:

• electric motor 5 kW - 2 pcs;
• housing with disc shafts;
• lattice;
• worm gearbox - 2 pcs;
• shredder frame;
• loading bunker;
• guide tray;
• control cabinet.

Details of the installation are mounted on a powerful frame welded from channels.

Box with cutting discs

The main unit of the crusher for rubber is the body with milling rolls.

Wherein cutting knives made of high-strength steel and heat-treated, which significantly reduces their wear. They are practically do not require sharpening during operation.

The calculation of the openings of the box, shafts and cutting elements must be accurate, so it must be done by a specialist in this field (designer).

Grid for crumb calibration

In order to obtain a calibrated fraction of tire raw materials, shredders are equipped with a special grate, which is installed under the rolls.

Worm gear

The rotation of the shafts with disk cutters is carried out separately, directly from the worm gearboxes connected to the electric motors through couplings.

The gear ratio is selected from 25 to 35 in such a way that so that the cutting is free of sticking and at a sufficient speed.

Machine frame

The frame is welded from profile elements, ensures the reliability and stability of the unit during operation, as well as loading and unloading operations.

loading hopper

The tire recycling plant is equipped with a tire loading hopper and a tray for removing finished crumb rubber.

Due to its design, the bunker eliminates the formation of blockages from raw materials and guarantees the directed movement of the mass towards the rotating rolls.

Tire cutter

Tire cutting and cord removal plant consists of a supporting frame and a rack.

On the carcass is a tire clamping mechanism that rotates with the tire during cutting. The engine speed is reduced due to the different diameter of the pulleys. There is a built-in wedge-shaped cutter on the stand, which is adjusted to a certain size by moving the quill.

How to grind tires?

The technological chain is several preparatory stages before producing the required fraction.

This procedure includes:

1. Inspection and removal of foreign objects from the cavity of the tire.
2. Cord cutting.
3. Tire cutting on tapes measuring 50-80 mm.
4. Grinding raw materials through a shredder.
5. Separation and separating metal from textile parts.
6. Calibration crumbs into fractions using a vibrating sieve.

Equipment performance

The operation of these two main units in the processing of tires done in semi-automatic mode.

For the normal operation of this line, a room of about 150-200 square meters is required. meters. This is due to the fact that you need a place for the location of not only equipment, but also for storing worn tires, finished tire products and metal waste.

The output of rubber crumb on this equipment per hour will be approximately 200-800 kg and up to 100 kg scrap metal, 2-3 unskilled workers will be needed to service the machines.

In addition to tires, this equipment can process other rubber (conveyor belt, cameras, gas masks). The output is a crumb with sizes from 0.7 to 4 mm, while it is 65-85% of the total mass of raw materials.

Where to apply the obtained raw materials?

Is it worth getting involved in such an unusual business as tire recycling? Rubber decomposes in 50-100 years. This is not the most impressive period when compared with the period of "natural" disposal. various kinds plastics. Few businessmen are able to see prospects for further use in waste. But every year, tons of free resources disappear in city dumps and landfills in the literal sense of the word.

A prime example promising business will be the recycling of old tires. This niche is still underdeveloped, and the competition in it is very weak. According to statistics, domestic plants annually recycle only a quarter of the volume of worn tires, which during the same period manage to end up in a landfill. ceased to be part of the jokes and turned into a profitable business.

Tire recycling is the future

An entrepreneur will need a place and equipment for tire recycling to start their own business. The price of the issue is measured in millions. You can't get by with a couple of hundred thousand. The profitability of a business depends entirely on how you organize it. Before proceeding, you need to carefully study the raw materials with which you will have to work.

What are tires made from? If we describe the design of the tire in a simplified way, then it is a rubber contact layer on a metal annular grid of the cord. Rubber mass is made from rubber. Wherever technical progress jumps, the technology of rubber manufacturing and its basis have not changed since the creation of the first tires.

The rubber goes through a vulcanization procedure using an auxiliary substance - sulfur and vulcanization activators that allow you to control this process. Different tire manufacturers add a certain set of fillers. Actually, the concentration of the components and the “recipe” for making rubber are different for firms. Through experimentation, each manufacturer strives to create a unique rubber mass, the characteristics of which will be better than those of competitors.

The first place among fillers belongs to the carbon additive. It is carbon that gives the material that jet black color. To obtain a “roughness” of tires, in order to increase adhesion (tire adhesion to the surface), silicon dioxide is added. Next on the list of additives are resins, oils and environmental ingredients. The latter began to be added to the rubber mass relatively recently. It may surprise you, but your tires may even contain corn starch. Old tires are recycled in two ways:

• Crushed into crumbs.
• Decomposed into components by pyrolysis (thermal decomposition).

The methods differ in the processing technology, the equipment used, the size of the initial capital and the sales markets. Consider the features of both options

Tire recycling: pyrolysis

Pyrolysis is the decomposition of inorganic and organic compounds under the influence of high temperatures. For the processing of tires, special pyrolysis plants are needed that heat the raw materials to the desired temperatures. In the process of decomposition from rubber get:

• Technical carbon. It is used as a filler in the production of dyes, rubber-based products (moisture-proof caps, seals, shock absorbers) and bituminous mastics.
• Synthetic fuel (liquid) which is used in heating boilers. Subsequently, it can be subjected to further purification and get gasoline, fuel oil, diesel fuel.
• Gas. It is used for re-burning in pyrolysis plants.

Pyrolysis recycling of tires is considered practically waste-free. During decomposition, only a small part of the components is lost.

Tire recycling

Tires are made from high quality rubber. If you grind the tire into pieces, each of them will retain the characteristics of the original material: wear resistance, strength, insensitivity to chemical attack, elasticity. During the recycling process, tires are crushed into pieces of different fractions. Later they are used:

• For the production of a special one Many have seen such a coating on modern stadiums and gyms: springy, wear-resistant, reliable and noticeably softening blows.
• In the production of car accessories (rubber mats, bumpers).
• In the shoe industry for the manufacture of rubber boots and soles.
• In road construction: for the manufacture of speed bumps and special wear-resistant pavement.
• In the production of linings for sleepers on railway tracks.
• As a filler for various sports equipment.

Textile cord (hard fibers) can also be added to this impressive list. In the process of pyrolysis, they are irrevocably burned, and when tires are crushed into crumbs, the cord is sifted out. In the future, it is used as a heater and filler (mats, mattresses).

The metal component is also separated from the tire and can be reused as a raw material for remelting and as a reinforcing component in concrete mixtures. There are three ways to grind tires:

• With the use of special crushers.
• Mechanical grinding in a closed space.
• Cryogenic grinding using liquid nitrogen.

The last method differs from the previous two in the highest efficiency, but this cutting-edge technology will require very expensive equipment. This will significantly increase the amount of initial capital (up to 30,000,000-40,000,000 rubles), so the option is not suitable for modest businessmen who start a small business from scratch. It can be considered when expanding the business, when the profitability of the enterprise will beat all imaginable and unimaginable records.

Crushers and mills are the most affordable option. average cost equipment will amount to 4,000,000-7,000,000 rubles. Requirements for the area for equipment placement are also very modest: only 300-400 sq.m. The option is ideal for small businesses.

Disadvantages and advantages of recycling

Tire recycling business is one of those rare cases where you can make the world a better place while making money. We already mentioned the timing of the natural decomposition of rubber at the beginning of the article. When worn, tires release into the air toxic substances which are extremely harmful to humans. In landfills, in the process of decomposition, they pollute the soil and the planet as a whole, and all the same harmful substances are washed out by groundwater, which spread them over vast territories.

A burning tower made of old tires is a separate conversation. Soot, sulfurous acid and highly toxic components are quickly carried by the wind. By recycling old tires, you will contribute to the improvement environmental situation in the country. In addition to this nobility bonus, the entrepreneur will be able to receive a number of other advantages:

• An inexhaustible (continuously replenished) source of raw materials.
• A wide range of industrial enterprises as a market.
• Ease of production. You do not need highly qualified personnel. It is enough to train the employee to properly handle the equipment involved in the processing.

The most active entrepreneurs sometimes receive state support for their undertakings. A modest list of shortcomings consists of only two items:

• Big initial capital. Investments in even the most modest enterprise will have six zeros in the tail.
• Difficulty in finding a market.

The last point requires clarification. There are really a lot of enterprises that use products obtained from tire recycling. The difficulty is that only a few will make contact with the "private trader".

Tire recycling plant: looking for sources of raw materials

A mini tire recycling plant will be a promising investment only if the equipment is loaded with raw materials regularly. A continuous supply of old tires is the key to a successful business. Of course, no entrepreneur will collect raids for raids on landfills in search of worn tires. You will have to negotiate with suppliers:

• Car services (especially tire fitting). These companies are engaged in replacing old tires with new ones, so they always have an abundance of raw materials.
• Management of landfills and landfills. For a nominal fee, these comrades will be happy to rid supervised objects of excess garbage.
• Car parks. Each such enterprise has its own team of workers who are engaged in the repair of vehicles. As a rule, this brigade is led by a certain Mikhalych or Vasilyich, with whom the novice businessman will have to make contact.

Even the most modest enterprise can process up to 200-500 kg of rubber in an hour. A day (8-hour working day) will require a minimum of 2-4 tons of raw materials. You can collect old tires from the population, stimulating them with symbolic payments. It is enough to organize several collection points in different parts of the city. According to current legislation legal entities are required to pay for waste disposal, so you can negotiate with them by offering a lower price. Some amount will have to be spent as payment for the transportation of tires to the place of processing.

Implementation issue

Let's just say retail not suitable for this business. The entrepreneur will have to look for wholesale buyers. Complicate the implementation process and the specifics of the components that are obtained as a result of processing. Sending commercial offers to enterprises, participating in specialized exhibitions, and personal negotiations will help to “reach out” to buyers.

It is extremely important to immediately negotiate with customers the volumes of products that they will need. For many buyers, it is enough to contact you once a year. Of course, the products of the tire recycling plant are not perishable, but the lack of sales markets will noticeably slow down your business. Additionally, you still have to look for warehouses to store it.

Conclusion

The number of cars is steadily growing every year. In our country, a car is a symbol of prosperity, even if it is taken on credit. Along with the number of cars, the volumes of used “shoes” that have nowhere to go are also growing. The savvy Russian people got the hang of using tires as decorative fences and flower beds. Some even train on them in the technique of artistic carving for playgrounds. To begin

A car is not a luxury, but a means of transportation. The famous spoke literary hero. Confirming his words, the car park around the world is growing steadily. Russia and the CIS countries are not far behind in terms of growth in the number of cars.

This growth is leading the world to many environmental problems, and one of them is the constant increase in the number of worn tires.

Scientists have calculated that about 3 billion tires are thrown into landfill every year on the planet. And only about a fifth of them are exposed to industrial processing. The rest rest in various landfills, polluting the environment.

AT natural conditions tires do not decompose, but become constant sources of environmental, fire, and sanitary hazards. Although on their own, they can become sources of valuable raw materials.

So, from 1 ton of car tires you can get about 700 -750 kg of rubber for reuse. And if we just burn it, we get about 600 kg of toxic waste in the form of soot and toxic gases.

Small tire recycling plant in Russia

Car tires can become a source for obtaining high-quality secondary raw materials. The tire contains polymers that can be used in various industries.

Also, the composition of tires includes a sufficient amount of metal that metal processing enterprises are ready to take. Considering that no more than 10% of automobile tires are recycled in Russia today, then such.

Among the advantages of such a business is the availability of raw materials. Find tires for recycling, you can find in any city.

Its cost will be minimal, often you will get it for free. The recycling production line occupies a small space, you do not need to look for a large room for it.

2-3 people per shift are enough to work on the line. The cost of the line depends on the degree of tire recycling, and ranges from 800,000 rubles to 1,500,000 rubles. With a well-organized process, it will pay off in a period of 6 months to 1 year. One ton of tires, after processing, gives an average of 700 to 800 kg of recycled materials.

Tire recycling products

The product of the primary processing of tires, rubber crumb, is used to obtain new products:

1. Car tires and other rubber car products.
2. Manufacture of rubber tracks and rugs.
3. Production of pavements for roads.
4. Shoe making.
5. Production of water-repellent surfaces.
6. Production of coatings for tennis courts and sports fields.
7. In construction, crumbs are added to concrete products.

The list goes on and on with all the other use cases.

Heating them in a special reactor to obtain composite fractions:

1. Liquid fuel, it is used to heat water and rooms in boiler rooms
2. Gas, a significant part of it goes to support the heating process.
3. Metal cord, metallurgical plants are happy to take it.

Requirements

Start-up capital

The main primary expense will go to you for the purchase of equipment. Your initial expenses will be in the range of 1,500,000 to 2,000,000 rubles.

Let's see where your money goes:

1. Purchase and installation of equipment - 1000000 - 1500000 rubles.
2. Registration of entrepreneurial activity of LLC or IP - 30000 rubles.
3. Rental and preparation of premises - 300,000 - 400,000 rubles.
4. Registration of permits - 100000 rubles.

If you do not have your own truck, you will need money to rent or buy. This is at least 2,000,000 rubles.

Current expenses

• Premises rent – 100000 rub.
• employee salary - 80000 - 120000 rubles.
• utility bills, transport, communications, taxes - 200000rub.

Total per month will be approximately 380,000 - 420,000 rubles.

Equipment

The production line includes equipment:

1. Installation-reactor.
2. Hydraulic shears.
3. The separator is magnetic.
4. Air separator.
5. Belt conveyor.
6. Vibrating sieve.
7. Crucible 3 pcs.
8. Tape cutter.
9. Fuel oil storage tank.
10. Containers for storage of loose raw materials.

The composition of the equipment may vary depending on the tasks.

Room selection

The installation of a tire recycling line occupies approximately 300 square meters. meters. To this should be added a room for a warehouse of raw materials and finished products, approximately 200-300 sq. m. Since the installation-reactor has a large height, it is better to install it in an open area.

The number of employees

All modern lines are maximally automated. They require an average of 2 - 3 people per shift. It is worth noting that you may need a storekeeper, a driver, a freight forwarder, and an accountant.

Line workers must pass professional education. Many companies offering tire recycling lines conduct staff training at the commissioning stage. If a person came later, then the burden of training will fall on your shoulders.

Recycling process

Tires to be recycled are brought to the warehouse of your enterprise. Further, there may be two options. Rubber will go to the reactor to produce fuel oil, or processed into crumbs. It should be noted that in the cold season, the demand for fuel oil is better, and in summer crumbs are sold more.

Consider the process of obtaining liquid fuel. After examining the rubber for the presence of metal discs and rings, it is crushed and fed as raw material into the reactor. There, the raw material is heated to about 450 degrees.

As a result of thermal exposure, the rubber decomposes into gas, which is sent to the reactor furnace for further combustion. Excess gas is released into the atmosphere. In its composition, it resembles the exhaust gases of a car. Liquid fuel, which is poured into special containers.

To obtain crumb rubber, first the seat ring is removed from the tire, then the metal is removed from it. Further, with the help of a tape cutter, the tire mode in a spiral, we get a tape 3 - 5 centimeters wide. Next, the second landing ring is removed. And the rubber blanks are sent to the shredder. Next, the crumbs are divided into fractions of different sizes, and sent to the warehouse.

Income and payback

A big plus of the tire recycling business is that the raw materials are actually free. But you can even make money from it. Some businesses are willing to pay for you to get rid of tires.

Consider the option of obtaining liquid fuel. On average, the proposed installation is capable of processing 5 tons of tires per day.

With 5 tons of raw materials, we will get the following amount of materials at the output:

1. Liquid fuel - 2 tons
2. Steel cord - 0.5 tons
3. Carbon residue - 1.5 tons
4. Gas - 1.0 tons

The average cost of liquid fuel is 7000 rubles / t. Steel cord - 4000 rubles / t. Carbonaceous residue 3000 rub/t.

Thus, with continuous daily work, we will receive revenue of 615,000 rubles. Subtract from her monthly expenses of 380,000 - 420,000 rubles. We will receive a net income of 195,000 - 235,000 rubles.

Depending on the primary costs, the payback period of the line will be from 6 to 12 months from the date the line is put into operation.

Peculiarities

It should be noted that the processing of tires of domestic and foreign production is somewhat different. With the same appearance on the outside, tires differ in their insides.

So in Russian tires there are a lot of nylon fibers, this moment makes it very difficult to process Russian tires into crumb rubber.

Foreign manufacturers an all-metal cord is installed in their tires, without the participation of nylon fibers.

From this we draw simple conclusions. We start up foreign tires for crumb rubber, and it is better to process domestic tires for fuel oil.

Location of the enterprise

One of important factors location of the tire recycling facility is its proximity to raw material base. However, it should not be closer than 300 meters from the residential area. It is better to install it outside the city, in an industrial area.

It is also necessary to pay attention to the presence of basic communications, electricity and water. Industrial and automotive enterprises, with a large fleet of vehicles. Tire fitting is also a good source of raw materials.

Ecology

When organizing a tire recycling business, you will need to obtain environmental certificates.

Install additional filters, hold a number of other events.

Can often help office space rental, the territory of which already has a corresponding certificate.

Modern tire recycling lines operate according to wasteless technology and have the corresponding certificates. When purchasing such equipment, make sure that it has the appropriate certificate.

Fire safety

This production must meet high standards fire safety adopted for enterprises engaged in the processing and storage of petroleum products.

The room where your production line will be installed, and the warehouse for finished products and raw materials, must be equipped with good fire extinguishing system. Otherwise, you will be guaranteed problems with firefighters.

conclusions

Despite some difficulties, the tire recycling business has a bright future. The growth of the car park is at the level 10-15% per year. Accordingly, the number of tires will increase.

The recycling process itself begins to be paid for by the state, plus the sale of processed products comes as a bonus. Conduct a market analysis before opening your business. Maybe in your area, there are already many competitors. And the return on business will not be so significant.

Tire recycling - what is it + process technology + business risks and complexities + step by step process plant opening + financial calculations.

Capital investments: 3,265,000 rubles
Payback period: approximately 1 year

Every year the number of car owners is increasing, so the problem of tire recycling is becoming more and more urgent.

Used wheels are simply thrown into a landfill, and as you know, rubber decomposes for about 150 years.

But the planet, unlike it, is “not rubber”, so such actions negatively affect environment.

That's why tire recycling is not only a solution to an environmental problem, but also great idea to start a really useful business.

AT recent times one can notice such a trend - many do not want to start their own business due to the fact that many niches are already simply filled.

But in this case, the entrepreneur will have:

• minimum of competitors;
• access to cheap or even free raw materials;
• the opportunity to start a sought-after business.

Tire recycling: what is it?

According to statistics, only a fifth of the tires are sent for recycling.

The remaining tires are disposed of or continue to decompose in the ground in landfills.

As for tire recycling, it is carried out in four ways:

In the production of tires, various valuable polymers are used that can withstand enormous loads during the operation of the car.

Since during the use of car tires they chemical composition does not change, this means that they can be used for new production.

From one ton of tires you can get:

• 700 kg of rubber, which can be used for various purposes;
• 270 kg of soot and 450 kg of toxins that will enter the atmosphere.

Therefore, the choice is obvious: it is better to recycle used tires and get paid for it than just burn them, causing harm to the environment.

Based on the chosen method of tire recycling, you can get different products:

The process of converting tires into crumb rubber

So, the process consists of the following steps:

1. Tire preparation: For this, worn tires are visually inspected for unwanted parts.
2. Removal of unnecessary parts: extraction of nails, stones, splinters, bead wire.
3. Cutting tires into strips and further crushing them into pieces up to 4 mm in size.
4. The resulting parts are sent to a magnetic separator, where the remnants of the metal cord are removed.
5. The resulting rubber particles are ground to a state of crumbs with a size of 1 mm.

In the future, the resulting crumb can be converted into fuel / gas / fuel oil.

But such processing requires additional equipment and even more capital investment.

How to open a tire recycling plant: a step-by-step process

1. market analysis - study of competitors and business prospects;
2. business registration - choosing the organizational and legal form of the future enterprise and obtaining the necessary permits;
3. search for premises - a tire recycling shop must comply with sanitary and epidemiological and fire regulations;
4. selection of equipment - its purchase, installation and configuration;
5. recruitment of qualified personnel who will be able to work on the purchased equipment;
6. search for points of sale - conducting marketing research and searching for buyers;
7. financial plan - calculation of capital investments and income forecast;
8. identifying possible risks - assessing negative factors and finding ways to minimize them.

Market analysis and business relevance

On the territory of many CIS countries there are no places for storing used tires, it is for this reason that not many people think about starting such a business.

Statistics show that the annual number of used tires tends to one million tons.

The increase in cars is about 5-7%, which confirms the constant increase in raw materials for processing.

Where to get raw materials?

It is possible to conclude contracts for the supply of used tires with enterprises that have cars on their balance sheet, as well as create tire collection points.

Thus, tire recycling is relevant because:

• decides environmental problem, and also reduces the area of ​​​​territories that are provided for the storage of used tires;
• creates a new product that other industries need.

Search for a place for production

The first step in implementing a business idea is to find a suitable space.

It should be large so that it can accommodate the production itself and warehouses for storing raw materials and finished products, as well as equip utility rooms for workers.

The room itself must comply with the following standards:

• an area of ​​at least 150-200 sq. m.;
• remoteness from the residential area - at least 300 meters. It is better to choose industrial zones that are located away from the city;
• availability of communications - electricity, water supply, sewerage, ventilation.

The room needs to be repaired in accordance with all the norms of the SES and the fire inspection.

Business registration

To do this, you can either LLC, after which you can not register with the tax authorities.

According to the Law of the Russian Federation "On licensing certain types Activities” tire recycling does not need to be licensed, as it belongs to the 5th hazard class of waste.

But still, it is better to consult specialists on this issue, who will also help to collect all Required documents for various permits.

After registering a business, it is necessary to obtain permits from the Sanitary and Epidemiological Station, the environmental and fire services.

Tire recycling equipment

Interesting fact:
Initially, tires for cars had a light shade, mostly white or beige. And the usual black color appeared already at the end of the nineteenth century, after manufacturers began to add carbon to the rubber base.

The most important step in starting a tire recycling business is purchasing the necessary equipment.

Firstly, this is the largest item of expenditure in capital investments, and secondly, the entire production process will depend on it.

To create a line for processing tires into crumb rubber, you need to purchase the following equipment:

The approximate cost of the production line varies from two to five million rubles.

Recruitment

The state looks like this:

Staff responsibilities include:

• Director - control over production process, administration activities;
• Sales manager- search for buyers and conclusion of trade deals with them;
• Accountant - maintaining and compiling reports;
• Shift supervisor - control and accounting of production, preparation of production reports;
• Operator - production, cleaning of the workplace;
• Loader - loading / unloading of raw materials and received products.

Tire recycling business financial plan

It should be noted that tire recycling requires a fairly large start-up capital, because in fact it will be a full-fledged production, which requires the purchase of serious and expensive equipment.

The capital investment for opening a tire recycling plant is:

To maintain a business, you need to invest in it every month (this includes fixed and variable costs):

The cost of the product received is:

• rubber crumb - 14,000 rubles / t;
• scrap metal - 6500 rubles / t;
• textile cord - 600 rubles / t.

As a result, you can get the following income:

From the data obtained, we can say that the business will pay off in about one year.

Where and how to sell?

As mentioned above, the range of application of crumb rubber is wide.

Potential buyers may include:

• for the production of rubber tiles or roofing;
• manufacturers of sports surfaces for training fields and playgrounds;
• tire manufacturers;
• shoe factories;
• plumbing manufacturers.

It is also worth paying attention to the fact that this industry is supported by the state, so to promote your business, you can contact local authorities that cooperate with manufacturers of sports equipment.

The video below shows the process of recycling tires into crumbs:

What risks and challenges can come with a tire recycling business?

Hardware failure

To minimize this risk, it is necessary to constantly check the equipment and maintain the production line stably, and replace damaged parts.

This also includes employee training and skills development.

Untimely deliveries of raw materials

Already at the stage of installation and adjustment of the production line, it is necessary to look for reliable suppliers and conclude long-term contracts with them.

Failures in the sale of finished products

Here, as well as the previous paragraph, it is necessary to conclude long-term contracts with buyers, which stipulate the delivery time and the quantity of products sold.

Improper storage of finished products

Rubber crumb is "afraid" high humidity Therefore, it is necessary to ensure the dryness of the air in the warehouse.

Tire recycling- this is not just a relevant and promising, but also a demanded business, which, in addition to material benefits, will benefit the environment.

The main advantages of such production are the low cost of raw materials and a minimum of competitors.

These factors allow you to create a cost-effective and profitable business.

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