Plastic bottle recycling: technology and equipment. How to recycle plastic bottles in non-industrial conditions and what can be produced from them for organizing a business, as well as useful tips What is recycling made from plastic bottles

There is a form of business that is considered not just a way to get an easy and quick profit, but also a noble occupation. This is recycling various kinds recyclables. The meaning of this kind of entrepreneurship is the collection, processing and sale of secondary raw materials, which include:

• trash;
• paper;
• plastic containers.

According to analysts, the average person throws out about 250 kg. household waste. On average, in a trash can, about 25% is occupied by food waste, 5-10% - paper, 50% - polymers (this includes plastic), the rest is metal, textiles, rubber, glass, and so on.

Advantages and disadvantages of the processing business

The recycling business has its advantages and disadvantages.

With all the obvious difficulties, this business is worthy of attention, as it is useful both to the entrepreneur himself and to the people around him.

Required documents for starting a business

The main difficulty in starting a recycling business is obtaining permits:

• for waste sorting and processing receive a license from the Ministry of Ecology (According to the Law “On Ecological Expertise”). The examination is carried out by the environmental service of the city or region. It is she who issues a conclusion on the processing of garbage, which is given “for life”. In addition, the Waste Department of the Ministry of Ecology and natural resources must allow the recycling company to place waste on its territory. Such a waste storage permit is issued once a year. Then the documentation for the equipment is selected and the businessman goes to the fire, sanitary, water, veterinary and municipal services for permits. This is explained by the fact that waste processing is associated with a huge number of interests and it is important that others do not suffer from the functioning of a waste processing plant;
• it is easier to open a plastic, paper and cardboard recycling business - just register as legal entity and get down to business.

Proper investment in the purchase of equipment plays an important role. Each direction contains a number of subtleties that need to be tracked. Now let's talk about the choice of premises and equipment for organizing an enterprise for sorting and processing garbage and waste.

Premises selection: where to place the enterprise?

The premises are chosen near the landfill, so as not to spend money on the transportation of raw materials. The production area should be about 300-500 sq.m, the storage room should be up to 100 sq.m. To provide these areas, an abandoned warehouse, hangar and other buildings are ideal. Municipal and regional authorities can provide free or indefinite lease of unnecessary premises and territories. It is more profitable for the municipality to help the entrepreneur than to maintain and service the ever-growing landfills.

Equipment for the processing of garbage and waste

Waste processing equipment - essential part successful development of this business. Entrepreneurs argue that it is inappropriate to purchase foreign equipment. It is more profitable to purchase Russian products that cost less, are cheaper to maintain and easier to repair. List necessary equipment for recycling is shown below.

• Granulation line LGPS 63-160 (cost — 1,380,000 rubles)
• Rotary grinder IRPS-300 (cost - 250,000 rubles)
• Agglomerator AGPS-600 (cost — 245,000 rubles)

The total cost of equipment is about 2 million rubles.

The organizational and technical scheme of plastic processing is as follows:

• Plastic bottles (PET) are fed onto a conveyor belt.
• The magnetic separator is mounted on a belt conveyor. It removes foreign metal inclusions.
• The bottles are transported by a conveyor belt to a sorting table. As a rule, sorting is carried out manually by operators.
• The sorted bottles are moved to the storage bin of the crushing plant.
• With the help of a press, the bottles are fed to crushing, where they are crushed to the size of flakes in a crushing plant.
• With the help of an aspirator, the bottles are sucked out of the crusher. Dirt is collected by bag filters.
• The flakes enter the cyclone separator. stickers air flow enter the collection filter, and the flakes are transferred to the screw conveyor.
• The screw conveyor moves the flakes to the flotation separator where they are washed and cleaned.
• Pure PET flakes are fed into a centrifuge, where water is removed, then clean flakes are fed into bags.
• Dirty water is accumulated in tanks and pumped to the purification system.

Business Personnel

After finding a place and buying equipment, a strong team is recruited. This is the main difficulty of such a business - few will endure hard and exhausting work next to the conveyor belt, especially when there is an unpleasant smell nearby. Flexible system bonuses and competent motivation make work at the enterprise prestigious and profitable. Approach this issue very carefully, otherwise you will encounter a strong staff turnover.

The next step is to find sources of raw materials, which in most cases are landfills. Try to negotiate with the administration so that the transport that collects garbage delivers it to you directly, without stopping at the landfill. This will allow not to spend money on the export of raw materials from the storage area.

Processing business: implementation

The issue of implementation is also important. The need for high-quality secondary raw materials is growing. With any choice of recycling direction (technology, glass, plastic, paper, food waste), there will always be buyers, since secondary raw materials are much cheaper than the original ones, and the quality is almost the same.

Offer your customers the following for raw materials:

• recycling of broken cars will allow the sale of metal, used oils and working spare parts for workshops;
• the composition of the technique often contains aluminum, copper, silver and gold. Big industrialists will gladly buy non-ferrous metals at reasonable prices;
• Even food waste can be recycled. With the help of enzymes and bacteria, compost is created from them, which will acquire horticultural associations and large enterprises producing soil mixtures.

Plastic recycling: collecting raw materials

Recycling business plastic bottles and capacities has established itself as a profitable and useful view activities, as used plastic containers are found everywhere. Plastic bottles and cups are easy to make, but they take a long time and are difficult to decompose. Therefore, municipalities will support a plastic recycling company, even investments are possible.

Landfills and collection points will serve as channels for the purchase of raw materials plastic containers. Also conclude agreements with retail chains and stores to receive used plastic containers from them. In the city, install special containers for plastic bottles. To do this, it is enough to obtain permission from the city administration.

Marketing is very simple - manufacturers of plastic bottles are willing to buy flakes of flex, a product of processing plastic containers, since it is much cheaper than the original product.

Tips on where to get plastic for recycling?

Council number 1. Landfill collection. Even in the smallest landfill, you can collect several tens of kilograms of plastic, in a large one more than a ton.

Council number 2. Buying from businesses. Large organizations leave behind every day a large number of plastic to be recycled.

Council number 3. Search for advertisements for the sale of plastic on the Internet. Look at the message boards, there may be people or organizations that sell plastic or give it away for free for pickup.

Cardboard and paper recycling: collection of raw materials

The paper recycling business is a great opportunity to keep trees alive while making a good profit. There are two lines of this production, depending on the type of product obtained - paper for cardboard or writing. Cardboard recycling - more profitable business and fast payback process.

The difficulty lies in the collection of raw materials. It is purchased at landfills, at waste paper collection points or by opening their own. The collection is also carried out in large retail and manufacturing enterprises. It is not difficult to sell raw materials - there will always be those who want to buy inexpensive paper or cardboard.

Video about waste recycling in Russia

The video tells how the waste is processed into secondary raw materials. The film was made with the support of the public environmental organization, created to solve the problems of waste "Prowaste".

Plastic Recycling Business Plan: Profitability

Now let's give dry figures, calculating the amount of income from various types of processing. Profitability of a small company for the processing of plastic containers. Let's start with expenses. Expenses for starting a business:

• for equipment - 3.5 million rubles;
• for cosmetic repairs of the premises, small and unplanned expenses - 15,000 rubles.

Monthly expenses:

• payment of rent, utility bills - 300,000 rubles;
• labor payment fund - 210,000 rubles;
• purchase of raw materials for processing - 80,000 rubles.

Total amount: 590,000 rubles.

The expected monthly income from the sale of raw materials is 800,000 rubles. Thus, the monthly profit will be at least 200,000 rubles, and investments in the business will pay off in 1.5 years. The calculations were based on the minimum performance indicators, so the actual income will be much higher.

The types of expenses and incomes for the processing of different types of raw materials coincide, the amounts and profits change. Remember that a number of factors affect profitability, including:

• purchasing policy;
• resource usage;
• bonuses and motivation of employees;
• smart implementation strategy.

SWOT Analysis of Waste and Garbage Recycling Business

Evaluation of the attractiveness of a business by a magazine website

Business Profitability	(3.0 out of 5)	Business Attractiveness 2.6
Project payback	(3.0 out of 5)
Ease of starting a business	(2.0 out of 5)
Waste recycling business (plastic, paper, garbage) is socially important and profitable business. The difficulty lies in the large financial costs for the purchase of equipment and rental large areas under the production and storage part. In addition, there are risks of crime in it due to its high profitability. Payback of business is about 2 years.

Plarus is the first Russian plant to operate using bottle-to-bottle technology. Recycled plastic is no different in quality from what comes to the enterprise. The finished raw material is used to produce new plastic bottles.

Plastic bottles are made from polyethylene terephthalate or PET. According to statistics, it is the most recycled plastic in the world. The bottle recycling process includes three stages, for which three workshops are responsible at the plant.

Collection of raw materials

Raw materials are purchased at landfills, waste sorting plants and in private collections. Purchase price: 25 rubles per kilogram. In one hour, the plant processes 1,200 kilograms of plastic bottles.

Recycling is a seasonal process. From May to September, the number of used PET bottles increases due to natural causes.

Sorting

The most time-consuming process is sorting plastic by color. Plastic bottles enter the drum, where dirt is beaten off and ferrous metals are separated. The computer then determines the color of the bottle and sends it to the appropriate hopper.

There are only four colors: natural, blue, brown and green. After processing, you will get plastic of these colors. That is why recycled plastic is in great demand among packaging manufacturers: the raw materials are already colored and there is no need to spend money on expensive dye.

The dirtier the container, the more difficult it is to determine its color, so one bottle can go through the sorting stage several times. Then the plastic is pressed into cubes weighing 200 kilograms each and sent to the second workshop.

Washing

In the second workshop, the cube is broken, the bottle again passes through the metal detector and enters the washer with cold water where dirt and sand are washed off.

The label is coming off in the hot water bowl. Already clean bottles fall on the conveyor belt and are checked manually.

The flakes are stored in an intermediate silo before the next wash. The process resembles a laundry: the cereal is washed with alkali and detergent, rinsed twice, and wrung out. Bottle caps float up and fall into another container, as this separate view plastic, which after processing is purchased by manufacturers of household goods.

The flakes undergo final sorting: the computer selects defective flakes of a different color.

Granulation

In the third workshop, the flakes are cut in a chopper. Dust is completely eliminated mechanically, so workers do without respirators. Flex melts at a temperature of 280 degrees, harmful substances are drawn out of the molten material and large elements. Then special machine(die) extrudes thin plastic threads (strands).

They are cooled and cut - transparent granules are obtained.

The granulate enters a 50-meter tower, where, under the influence of nitrogen and high temperature plastic becomes cloudy, gaining mass and viscosity.

The product spends 16 hours in the tower, cooled and packaged.

The finished product is packed in bags, then the granulate is sent to customers.

Recycled plastic is suitable for the production of packaging, building materials and non-woven fabric. So, for example, it takes 20 plastic bottles to make one polyester t-shirt.

Recycling plastic bottles is a business that pursues not only economic benefits. Most entrepreneurs see this as a manifestation of social responsibility. Make profitable environmental project Maybe.

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Process technology for recycling plastic bottles

To date, there are two main processing technologies:

• production of PET granules for the production of polymer products;
• production of recycled PET.

Stages of recycling plastic bottles:

• collection;
• sorting;
• washing;
• granulation.

Collection Sorting Washing Granulation

Collection of raw materials

Collection methods:

• creation of mobile or stationary reception points;
• establishing supplies from landfills;
• installation of special tanks or machines.

During the collection phase, significant transport costs may be required. The plastic is light but bulky. To reduce the size and reduce the cost of transportation, it is recommended to purchase a mobile press.

It may seem that organizing the collection of raw materials is the easiest step. However, it is not. Often, recyclables in landfills are shared by existing companies. A direct collection from the population involves the cost of advertising and purchase.

To install tanks separate collection garbage will need permission from the administration and already prepared urban infrastructure. If you install a container only for collecting plastic, it is necessary to conduct educational work with residents. Separate storage and disposal of garbage in our country is poorly developed and you need to be prepared for the fact that everything will be in a special container.

Points of live reception from the population are beneficial in that primary raw materials are rented according to requirements. For example, bottles can be taken immediately without caps and rings. They are made from a different type of plastic and are recycled separately.

One of the most profitable ways to collect is the delivery of recyclables in school institutions, similar to the type of waste paper in the USSR. This will require an additional agreement with the management and the cost of encouraging schoolchildren. But in the end, it can provide good volumes and, if properly informed about the requirements for raw materials, will eliminate additional sorting.

At the collection stage, it should be noted that the bottles are less recyclable:

• of red color;
• from under the oil;
• from dairy products;
• packaging from household chemicals.

Sorting

Sorting is the most time-consuming process. It can be carried out both automatically and manually.

If computer sorting is established in the production, then after placing it in the drum and separating the raw materials from dirt and metals, it is the system that determines the color and sorts the plastic into bins.

Plastic sorted by colors:

• natural;
• blue;
• brown;
• green.

After recycling, the color of the plastic remains the same. Therefore, recycled material is valued by packaging manufacturers. Colored finished raw materials save them from additional costs for dyes.

Brown plastic raw material is the highest quality but cheap. It cannot be repainted. Next comes the green and blue flex. Transparent is the most expensive.

Washing

Sorted bottles must be thoroughly cleaned of labels, content residues and dirt. Treatment is carried out with hot water and caustic soda. Before washing, if this is not done in advance, plugs and rings are preliminarily removed.

Then the pure raw material is crushed and granulated.

Granulation

Purified PET in special crushers becomes flex.

Flex is multi-colored plastic flakes 12-20 mm in size, obtained as a result of the recycling of polyethylene terephthalate.

After washing, the flex is thoroughly dried in a centrifuge and dryer.

• warms up to 280 degrees;
• stretched into fibers;
• cut into uniform granules.

Then the plastic is sent to a special room, where, under the influence of nitrogen and temperature, it becomes cloudy and gains the necessary mass and viscosity.

Packaging is made from granulated plastic, Construction Materials, clothes. It takes 20 PET bottles to make 1 polyester t-shirt.

Business Relevance

Business relevance is determined by two indicators:

• economic;
• ecological.

According to research, it takes 200 years for an ordinary plastic bottle to decompose. According to the statistics of the UN Committee, millions of animals and birds die every year on Earth due to plastic waste. Billions of tons of garbage are dumped into the world's oceans, as a result of which an entire island has formed, several times the size of the United States.

Therefore, recycling is not only profitable business but also an opportunity to improve the ecology of the planet.

The economic relevance of the plastic bottle recycling business in Russia is explained by the following indicators:

1. The activity is relatively new. There is relatively little competition.
2. There is no shortage of raw materials. A significant part of beverage packaging is plastic bottles.
3. stable demand. The flex obtained during processing is used in the production of disposable plastic tableware, containers, films and other things.

Recycled PET granulate is widely demanded in production.

It is made from:

• plastic bottles;
• thick film;
• fabrics for the textile industry;
• building materials: tiles and paving slabs;
• components for the automotive industry (engine covers, panels, bumpers, doors).

In addition, the same material can be recycled more than once.

Description and analysis of the market

More than 3 billion tons of waste of various materials are produced every year in the world. About 20% of them are plastic. In our country, about 25 kg of waste per person per year. Mainly polyethylene and polypropylene are recycled.

The annual volume of plastic waste generation in Russia is about 40 million tons. 35% of them can become recyclable.

The main obstacle to the organization of full recycling of waste is the lack of a system and resources for separate collection, established at the legislative level. Few decide to dispose and collect waste separately.

Despite the difficulties, the industry in Russia tends to develop.

Development indicators:

• the number of companies producing raw materials from used plastics is increasing;
• profitability grows;
• the cost of primary raw materials increases;
• Gradually, the state adopts laws and preferential niches attractive to entrepreneurs.

According to Research. Techart, the domestic recycling market is estimated at $1.5-2 billion. Wherein Russian market technologically undeveloped.

This is evidenced by the statistics:

• almost 97% off total waste is in landfills;
• only about 2% of MSW is burned;
• Only 3% of waste is recycled industrially.

Pros and cons

The idea of ​​recycling plastic waste is becoming significant and economically attractive, but it has both pros and cons.

Sales channels

To get a decent profitability, it is necessary to think over distribution channels in advance.

They can become:

1. Sale of material to similar enterprises with a more complete work cycle.
2. Sale of material to companies specializing in the production of flex fibers. There are few such enterprises in Russia, their volumes are very large and they are interested in partnership.
3. Foreign firms.

Competitive advantages

If there is already a large enterprise in the territory in which the technology is established, collecting and marketing raw materials can be a daunting task.

Main competitive advantages:

• good location;
• well-established collection of raw materials;
• competent sales policy, including with the participation of foreign partners;
• Availability of modern equipment and process automation.

Advertising campaign

Enterprise promotion can have 2 goals:

• setting up the collection of raw materials;
• sales promotion.

To organize the collection of raw materials, advertising campaign tools can be:

• outdoor advertising in residential areas where it is planned to organize stationary or mobile collection points;
• audio advertising at bus stops;
• ads in educational institutions to attract the attention of students;
• placement of ads near city dumps.

To establish sales, it is necessary to focus on large enterprises and legal entities.

Promotion may include:

• company website development;
• announcements in local print media, interviews with the head;
• email distribution;
• specialized promotion in foreign online markets.

Step-by-step instructions for opening

The step-by-step instruction for opening consists of the following steps:

1. Analysis of the local market.
2. Gathering and obtaining the necessary consultations, search for business representatives from related industries.
3. Development detailed business plan with calculations.
4. Determining the possibility of obtaining subsidies and grants.
5. Registration of activities in state bodies.
6. Room selection.
7. Purchase of equipment and supplies.
8. Carrying out all communications and installation of the production line.
9. Staff recruitment and training.
10. Search and attraction of partners, adjustment of sales policy.
11. Conducting an advertising campaign.
12. The start of the enterprise.

The documents

To register an enterprise with state bodies, the organizational and legal form of an LLC is required.

This will allow:

• conclude contracts for the supply of products abroad;
• conduct cooperation with legal entities.

This type of activity is licensed in accordance with the operation of Law No. 458-FZ.
You will need to obtain permission from the Sanitary and Epidemiological Station.

room

For the functioning of the enterprise, a warehouse or production room is selected, with total area at least 200 sq. m, with a ceiling height of 5 m.

Communications must be connected to the premises:

• electricity;
• water supply;
• sewerage.

The following zones are organized on the site:

• office;
• warehouse for finished products and raw materials;
• premises with production equipment;
• sanitary rooms;
• additional warehouses.

The site must be away from residential areas. The location near the landfills is considered successful for reducing transport costs. A parking lot is equipped on the territory of the enterprise, as well as the entrance is organized in a special way.

In regions with developed state support you need to find out about the possibility of obtaining a lease of premises on preferential terms.

Equipment and inventory

Availability of equipment depends on the amount of initial investment. The technological processing line consists of certain units.

Optional equipment:

• waste water neutralization station;
• supply and exhaust ventilation.

Judging by the feedback from entrepreneurs, a profitable option is to purchase a set of lines and processing with installation and turnkey installation.

The video shows the operation of the PET bottle recycling line. Filmed by Universal Company.

Staff

The enterprise, which provides for a full cycle of processing, consists of 15 employees.

Accounting at the initial stage can be handled by a director or an employee on attraction.

Financial plan

Planning of financial indicators is based on the following data.

How much does it cost to start recycling plastic bottles?

To determine the cost of the initial investment, all major cost items should be taken into account.

Recurring costs

Recurring project costs.

Income

It is very important to build a competent marketing policy and find wholesale buyers of products. So the equipment will not be idle, and it will be possible to recoup the costs and earn money in the shortest possible time.

income that can be earned.

Calendar plan

Planning for the launch of production should begin with the preparation of a calendar plan.

Risks and payback

Taking into account the performance of the equipment and the initial investment, the payback period for the business is 13 months.

For a complete picture of the future activities of the enterprise, the risks should be taken into account:

• fluctuations in the cost of the final raw material;
• decrease in enterprise productivity;
• legislative changes;
• interruptions in the supply of raw materials;
• dependence on the quality of work of low-skilled personnel.

Video

Due to its versatility, low cost and durability, plastic has found its application in all spheres of life. Today, plastic is the most common man-made material on the planet. He is also the first in the list of garbage. The amount of plastic waste on the planet is reaching epidemic proportions. Many scientists, inventors and entrepreneurs began to pay attention to this problem.

Industrial machines for recycling (recycling) plastic, as a rule, are very expensive and quite complex in design. And, let's face it, on an industrial scale, plastic recycling does not pay off. Because the production cycle raw material - plastic product"much shorter and cheaper than -" garbage - sorting - plastic product - recycling - cleaning - raw materials - plastic product". That is why not all cities in the world have factories for processing plastic waste. And their mass appearance is not expected in the near future.

It turns out that the niche plastic recycling at home open. And waiting for those who monetize it from any side. BUT common man don't need much. After all, the beauty of this niche is that junk plastic, in fact - garbage, lies under everyone's feet and is not needed by anyone. That is, excellent and durable material - for free! It remains to pick up, recycle, in one form or another, and reuse. And if you don't like the result, recycle it again!

Project " Precious Plastic» helps all consumers to give plastic waste new life. He invites everyone to process plastic on their own using household machines, the drawings of which are freely distributed on the Internet.

This project, developed by the Dutch designer Dave Hakkens, shows what can be done to help stop the "plastic plague" in the environment.

Dave, preoccupied with the problem of plastic waste, found on the Internet drawings of several devices that allow you to somehow recycle plastic at home. Having collected the first samples, improved them, developed a modular concept for future devices, Hakkens created international project « Precious Plastic". In which he invites everyone to assemble and use four simple but effective plastic recycling machines.

The use of devices allows you to extend the life of various plastic household items by simply processing them into others. Unnecessary to necessary. Crockery, artificial rattan, various elements interior - here is a small list of items that can be made from household plastic waste using these machines.

Four devices, depending on the type and quality of plastic, allow you to process it in different ways:

• shredder or grinder - a device for grinding plastic waste into crumbs for further processing - heating;
• extruder or squeezer - a device that squeezes out a heated plastic mass in the form of a bundle or tape. That is, it turns out an artificial rattan or a consumable for a 3D printer.
• Injector or an injector - heats the polymer crumb to a plastic mass and injects it into the desired shape;
• Press- plastic crumb under the influence of pressure and high temperature is pressed into various new objects.

The most amazing part of the project Precious Plastic» what are unique cars distributed free of charge. More precisely, the drawings of the device and instructions for assembling them are available to everyone (there will be video instructions below). It remains only to assemble the cars and start making money on them.

How to make money recycling plastic at home? Recycling plastics and polymers at home!

Firstly. Recycling waste plastic into the right plastic products and selling them as unique handmade items. This is the simplest and most affordable solution.

Secondly. Entire creative labs and co-working spaces are being opened on the basis of Hackens machines. Where anyone can come with their plastic waste, pay money, and work on the machines.

Thirdly. Assistance in the assembly and implementation of devices. Not everyone can master device drawings. And, even more so, to collect them. But, they are ready to buy assembled similar machines. Why not take advantage of this? Moreover, devices ready-made are quite expensive. Assembly, with everything you need, will take no more than a month for any handy man in the garage.

Fourth. You definitely have your own ideas!

Video number 1: how to assemble a shredder for shredding plastic

Video number 2: how to assemble an extruder for plastic recycling

Video number 3: how to assemble an injector for plastic recycling

Video number 4: how to assemble a plastic recycling press

So, having studied the video, you can start assembling devices. For more convenient work, we suggest that you study the drawings on the official website of the project. In English.

If the devices are too complicated, you can look at an easy way to recycle plastic bottles at home.

Bonus: the simplest device for cutting plastic bottles

Appeared on Kickstarter new project « plastic bottle cutter which empowers consumers to reuse plastic bottles.

The simplest device (and you will see this by seeing the photo below) allows you to turn an ordinary plastic bottle into a plastic thread of various thicknesses that you can use at your discretion.

From this thread you can weave various objects - from small baskets to elegant furniture elements.

In general, single-use plastic bottles are a valuable resource due to the fact that they are made using the highest quality plastic. But, this advantage is not taken into account by most people and the bottles are simply thrown away. The rate of bottle throwing is increasing every day. Thus, the problem of effective reuse and recycling of these materials is simply necessary and mandatory. This will reduce pollution environment.

It takes about 300 years for a plastic bottle to completely decompose, and it is impossible to burn them, as this leads to environmental pollution. Therefore, they are usually simply buried in the ground. However, you can make good money out of this waste by recycling it. City administrations are interested in improving environmental situation, so it is likely that you can expect to receive various preferences and discounts when organizing a workshop for recycling plastic bottles.

Sources of raw materials

If you want to open a mini plastic bottle recycling plant, the first step is to find out if you can find enough raw materials. It can be obtained in several ways:

• sign dump agreement;
• organize reception points bottles from the public for a small fee;
• spread around the city urns for separate waste collection, in which people will throw plastic bottles, including

At first glance, it might seem that getting bottles that people throw away is not a problem. However, in reality this is not the case. All recyclables that are in landfills have already been divided between interested companies, and it is usually very difficult to become the owner of this plastic.

By organizing collection points, you can expect to receive bottles directly from the public, but you will need advertising costs and a fee for the accepted container.

By placing bins for separate waste collection around the city, you can receive raw materials for free. To do this, you will have to first agree with the city administration - most likely, it will not mind. A cheaper option is to put bins just for plastic, but in this case you have to be prepared for the fact that people will just start throwing everything at them.

Mini-factory for the processing of plastic bottles: preparations for opening

If you are sure that you can get enough raw materials, you need to choose the legal form and taxation system. Suitable for PET bottle recycling business.

As a type of activity during registration, you must select the processing of non-metal waste and scrap, which takes place at number 37.20.

Plastic Bottle Recycling Equipment

In a PET bottle recycling shop, the following equipment may be needed:

• installation for removal of covers and removal of labels;
• crusher;
• steam boiler;
• polishing machine;
• rinsing machine;
• drying plant.

For the processing of plastic bottles, equipment can be purchased new or purchase installations, a plastic bottle recycling machine, already used, purchase the whole line entirely or cars separately.

Perhaps, the best option- acquisition of a new line for the processing of PET bottles of a full cycle - the likelihood of problems with the installations in this case will be minimal.

Most manufacturers provide installation supervision- the company's specialists install the line, adjust its operation and receive the first batch of processed raw materials at your enterprise.

How is plastic recycled?

Recycling of plastic bottles takes place in 5 main steps:

• first you need to sort the bottles by color, each color is processed separately;
• then they are cleaned of debris that could get on them - this operation, like the previous one, is done manually;
• bottles are delivered to the recycling line, where labels and caps are removed first;
• after crushing PET containers in a crusher, which is like a large blender, using hot water in the steam boiler, everything superfluous is removed from the raw materials - the remnants of labels and garbage elements that were not removed at the previous stages of processing;
• this is followed by a washing, rinsing and drying process, after which the plastic can be considered completely recycled.

The result is recycled raw materials that look like white or colored plastic flakes - flex.

Recycling PET bottles as a business: the necessary start-up capital and the payback of the enterprise

Like any other successful business idea, organizing a plastic bottle recycling shop with the right approach will bring good income. Necessary start-up capital depends on the region in which you open a business (plastic recycling). Opportunities for obtaining raw materials, the price of renting a room and the salary of employees differ significantly from city to city.

AT average form The numbers for a plastic (PET) bottle recycling business plan might look like this:

• purchase of equipment of an average price category - 3 million rubles;
• purchase of raw materials - 30 thousand rubles;
• salary expenses for employees of the enterprise - 120 thousand rubles;
• contributions to the PFR, FSS, MHIF - 40 thousand rubles;
• utility bills - 10 thousand rubles.

Net profit such a workshop will be about 150 thousand rubles, the term payback enterprises - about two years.

Thus, you can make good money on recycling bottles. The main thing is to find sources for obtaining raw materials and establish sales channels for products. By solving the first problem, you will ensure half the success of the entire enterprise. By finding buyers for your recyclables, you can expect to receive a stable income.

Perhaps, having started with the recycling of bottles and having achieved success in this business, in the future you will want to open own production using this raw material instead of selling it. This will allow you to bring your business to perfection. new level. Recycled plastic bottles are an excellent source material for a wide range of household and industrial products.